Body Mount Fastener
For information on Ford Color Coded Illustrations refer to OEM COLOR CODING .
Special Tool(s) / General Equipment
| 6.5 mm Drill Bit |
|---|
| Spherical Cutter |
| Self-Piercing Rivet (SPR) Remover/Installer |
| Belt Sander |
| Blind Rivet Gun |
Materials
| Name | Specification |
|---|---|
| Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B | - |
| Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM | - |
| ValuGard™ Rust Inhibitor VG104, VG104A | - |
Activation
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NOTE: A captured nut is used to attach body and front structure to frame. The following procedure details removing body mount bolts in the event the nut spins within the enclosed structure.
Body mount fastener.
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NOTE: Front End Sheet Metal (FESM) body mount bolt.
Place a box wrench or equivalent on the captured nut. Remove and discard the body mount bolt.
Torque
: 59 lb.ft (80 Nm)
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NOTE: SuperCrew Cab, SuperCab body mount fastener location, regular cab similar.NOTE: The floor panel has a raised circle above the body mount fastener to indicate the Number 1 and 2 fastener location. Number 3 position body mount fastener is locate below the rear seat mount attachment.
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NOTE: For removal of number 1 and 2 body mount bolts.
Remove the seat(s) as required and position aside the carpet and wire harness. Refer to: Front Seat .
- Remove the B-pillar trim as required and position aside the carpet and wire harness. Refer to: B-Pillar Trim Panel - Regular Cab . Refer to: B-Pillar Trim Panel - SuperCab . Refer to: B-Pillar Trim Panel - SuperCrew .
- Remove the lower trim kick panel on the affected side.
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NOTE: Number 1 body mount position shown.
Using a 50mm bi-metal hole saw dedicated to aluminum, drill a hole in the floor pan at the body mount fastener location.
- Use a socket and ratchet to secure the nut.
- Remove and discard the body mount bolt.
Torque
: 76 lb.ft (103 Nm)
- Install body plug in hole drilled in the floor pan during removal.
- Install the lower trim panel on the affected side.
- Install the B-pillar trim as required. Refer to: B-Pillar Trim Panel - Regular Cab
.
Refer to: B-Pillar Trim Panel - SuperCab
.
Refer to: B-Pillar Trim Panel - SuperCrew
.NOTE: SuperCab and SuperCrew cab number 3 body mount.
- Remove the rear seat. Refer to: Rear Seat LH - SuperCab . Refer to: Rear Seat RH - SuperCab . Refer to: Rear Seat LH - SuperCrew . Refer to: Rear Seat RH - SuperCrew .
- Remove the loadspace trim panel and position aside the carpet and wiring harness. Refer to: Loadspace Trim Panel - SuperCab/SuperCrew .
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NOTE: RH side.
Remove the bolts and the jack mounting plate.
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NOTE: Floor pan sectioning is prohibited within 50mm of door hinge, restraint and seat anchoring points.NOTE: LH side shown in illustration, RH side similar.
Cut the floor panel outer layer only . Carefully mark and cut the floor panel as indicated, remove SPR fasteners and remove section to access the fastener.
Use the General Equipment: Spherical Cutter
Use the General Equipment: Belt Sander
Use the General Equipment: Self-Piercing Rivet (SPR) Remover/Installer
- Use an offset box wrench or equivalent to retain the nut.
- Remove and discard the body mount bolt.
Torque
: 76 lb.ft (103 Nm)
- Sand using 80 grit sand paper to remove old adhesive and clean the reinforcement flange.
- Apply adhesive to the flange.
Material
: Metal Bonding Adhesive / TA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B
- Install previously removed section of the floor panel and drill for blind rivets.
Use the General Equipment: 6.5 mm Drill Bit
- Install blind rivets.
Item SPRNumber SPRCode Henrob® Mandrel Pro-Spot® Mandrel Blind Rivet Solid Rivet Rivnut® 1 - - - - W702512-S900C - - Use the General Equipment: Blind Rivet Gun
- Apply anti-corrosion material to all exposed metal and seam seal the repair area to production level.
Material
: Seam Sealer / TA-2-B, 3M™ 08308, LORD Fusor® 803DTM
Material
: ValuGard™ Rust Inhibitor / VG104, VG104A
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NOTE: RH side.
Install the jack mounting bracket and mounting bolts.
Torque
: 133 lb.in (15 Nm)
- Reposition the carpet and wire harness and install the loadspace trim panel. Refer to: Loadspace Trim Panel - SuperCab/SuperCrew .
- Install the seat(s). Refer to: Rear Seat LH - SuperCab . Refer to: Rear Seat RH - SuperCab . Refer to: Rear Seat LH - SuperCrew . Refer to: Rear Seat RH - SuperCrew .