Automatic Transmission - Automatic Transmission - Hf45: Assembly: Transmission
For information on Ford Color Coded Illustrations refer to OEM Color Coding .
Special Tool(s) / General Equipment
| 204-029 Drawbar | |
|---|---|
| 205-153 (T80T-4000-W) Handle | |
| 307-541 Installer, Transfer Gear Bearing TKIT-2005D1-F | |
| 307-591 Shim Gauge, Differential/Transfer Gear Bearing TKIT-2006UF-FLM TKIT-2006UF-ROW | |
| 307-672 Installer, Input Guide and Seal TKIT-2010D-FLM TKIT-2010D-ROW | |
| 307-758 Installer, Axle Seal -FWD | |
| 307-759 Installer, Axle Seal -AWD | |
| 307-792 Gauge, Differential Preload | |
| 307-793 Installer, Bearing Cup | |
| 307-794 Transfer gear shim preload tool | |
| 307-795 Installer, Bearing Cup | |
| Feeler Gauge | |
| Hydraulic Press |
Materials
| Name | Specification |
|---|---|
| Motorcraft® Ultra Silicone Sealant TA-29 | WSS-M4G323-A8 |
All vehicles
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NOTE: When installing the bearing make sure to only press on the inner bearing race or damage may occur to the bearing.
Press the traction motor drive gear front bearing on the traction motor drive gear. Use the General Equipment: Hydraulic Press
- Press the traction motor drive gear rear bearing on the traction motor drive gear. Use the General Equipment: Hydraulic Press
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NOTE: Do not use metal scrapers, wire brushes, power abrasive discs, or other abrasive means to clean sealing surfaces. These tools cause scratches and gouges which make leak paths.
Make sure that the mating faces are clean and free of foreign material. Refer to: RTV Sealing Surface Cleaning and Preparation
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NOTE: Do not use metal scrapers, wire brushes, power abrasive discs, or other abrasive means to clean sealing surfaces. These tools cause scratches and gouges which make leak paths.
Make sure that the mating faces are clean and free of foreign material. Refer to: RTV Sealing Surface Cleaning and Preparation
- Using the special tool, install the transmission case side differential bearing cup. Use Special Service Tool: 204-029 Drawbar., 307-793 Installer, Bearing Cup., 307-541 Installer, Transfer Gear Bearing.
- Using the special tool, install the transmission case side transfer shaft bearing cup. Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 307-795 Installer, Bearing Cup.
- Install the transfer shaft gear assembly and the differential carrier gear assembly.
- Place the differential bearing cup and the transfer shaft bearing cup on the bearings.
- Install the special tools on top of the bearing cups. Use Special Service Tool: 307-792 Gauge, Differential Preload., 307-794 Transfer gear shim preload tool.
- Install the special tools, placing the spacers on the studs. Use Special Service Tool: 307-591 Shim Gauge, Differential/Transfer Gear Bearing.
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NOTE: Make sure that the silicone has been cleaned off the machined surface of the transmission case and the damper housing before installing the Differential/Transfer Gear Bearing Shim Gauge 307-591/3 (4 spacers) or the preload measurement may be inaccurate.
Use Special Service Tool: 307-591 Shim Gauge, Differential/Transfer Gear Bearing.
- Install the damper housing on the special tools.
- Install the special tools by installing the nuts on the studs. Use Special Service Tool: 307-591 Shim Gauge, Differential/Transfer Gear Bearing.
Torque: 18 lb.ft (24 Nm)
- Rotate the transfer shaft and the differential several times to seat the bearing cups.
- Measure and record the smallest and largest preload gap on the Shim Gauge, Differential/Transfer Gear Bearing 307-591/1. Average the 2 measurements then add 0.16 mm to get the thickness of the differential bearing preload shim. For the differential bearing preload shim part number. Refer to: Specifications
Use the General Equipment: Feeler Gauge
- Measure and record the smallest and largest preload gap on the Transfer Gear Preload Tool 307-692. Average the 2 measurements then add 0.15 mm to get the thickness of the transfer gear bearing preload shim. For the transfer bearing preload shim part number. Refer to: Specifications
Use the General Equipment: Feeler Gauge
- Install the transfer shaft preload shim.
- Using the special tools, install the damper housing side transfer gear bearing cup. Use Special Service Tool: 307-795 Installer, Bearing Cup., 205-153 (T80T-4000-W) Handle.
- Install the differential preload shim.
- Using the special tools, install the damper housing side differential bearing cup. Use Special Service Tool: 204-029 Drawbar., 307-541 Installer, Transfer Gear Bearing., 307-793 Installer, Bearing Cup.
- Using the special tool, install the input shaft seal. Use Special Service Tool: 307-672 Installer, Input Guide and Seal.
All Wheel Drive (AWD)
- Using the special tool, install the RH halfshaft seal. Use Special Service Tool: 307-759 Installer, Axle Seal -AWD., 205-153 (T80T-4000-W) Handle.
Front Wheel Drive (FWD)
- Using the special tool, install the RH halfshaft seal. Use Special Service Tool: 307-758 Installer, Axle Seal -FWD., 205-153 (T80T-4000-W) Handle.
All vehicles
- Remove the transmission fluid collector plate and the retainer.
Torque: 97 lb.in (11 Nm)
- Install the transmission fluid collector plate and the retainers.
Torque: 97 lb.in (11 Nm)
- Install the transmission fluid sump baffle and the retainers.
Torque: 97 lb.in (11 Nm)
- Using the special tool, install the LH halfshaft seal. Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 307-758 Installer, Axle Seal -FWD.
- Install the differential carrier gear assembly.
- Install the final drive input gear assembly.
- Install the transfer shaft gear assembly and the traction motor drive gear assembly.
- Prepare the case sealing surfaces. Refer to: RTV Sealing Surface Cleaning and Preparation
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NOTE: Make sure silicone is applied to the shoulder on the inner bolt hole.
Apply silicone to the transmission case assembly.
Material: Motorcraft® Ultra Silicone Sealant / TA-29 (WSS-M4G323-A8)
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NOTE: Install the stud bolts in the locations noted during disassembly.NOTE: Tighten in a crisscross pattern.
Install the damper housing, bolts and the studbolts.
Torque: 18 lb.ft (25 Nm)
- Install the vent assembly.