FixVault

Front Subframe: Installation

  1. Using the transmission jack, raise the subframe.

    Use the General Equipment: Transmission Jack

    GFD575019Courtesy of FORD MOTOR COMPANY
  2. Connect the EPAS electrical connector and attach the wiring harness retainers.
    GFD575046Courtesy of FORD MOTOR COMPANY
  3. Install the heat shield, position the ground cable and tighten the bolts.

    Torque

    : 62 lb.in (7 Nm)

    GFD575021Courtesy of FORD MOTOR COMPANY
    • Using the transmission jack position the subframe, install the front suspension side member bracket and finger tight all bolts at this stage.

      Use the General Equipment: Transmission Jack

    GFD575022Courtesy of FORD MOTOR COMPANY
  4. NOTE: While tightening the subframe bolts, make sure the front subframe does not move.

    Using the special tool tighten the subframe bolts.

    Use Special Service Tool: 502-002 (T94P-2100-AH) Alignment Pins, Subframe.

    GFD575047Courtesy of FORD MOTOR COMPANY
    1. Tighten the subframe to body bolts.

      Torque

      : 85 lb.ft (115 Nm)

    2. Tighten the front suspension side member bracket to subframe bolts.

      Torque

      :Stage 1: 103 lb.ft (140 Nm)

      Stage 2: 180°

    3. Tighten the front suspension side member bracket bolts.

      Torque

      : 46 lb.ft (62 Nm)

    4. Tighten the front crossmember to front suspension side member bracket bolts.

      Torque

      : 35 lb.ft (47 Nm)

    GFD575024Courtesy of FORD MOTOR COMPANY
  5. Attach the wiring harness retainers.
    GFD575045Courtesy of FORD MOTOR COMPANY
  6. Tighten the roll restrictor through bolt.

    Torque

    : 92 lb.ft (125 Nm)

    GFD575027Courtesy of FORD MOTOR COMPANY
  7. Position the muffler inlet pipe and tighten the bolts.

    Torque

    : 18 lb.ft (25 Nm)

    GFD575028Courtesy of FORD MOTOR COMPANY
  8. On both sides. Connect the lower arm ball joint to the wheel knuckle and tighten the bolts.

    Torque

    : 61 lb.ft (83 Nm)

    GFD575030Courtesy of FORD MOTOR COMPANY
  9. On both sides. Connect the tie rod end to the wheel knuckle tighten the nut.

    Torque

    : 35 lb.ft (48 Nm)

    GFD575048Courtesy of FORD MOTOR COMPANY
  10. NOTE: The stabilizer bar links are designed with low friction ball joints that have a low breakaway torque.
    NOTE: Use the hex-holding feature to prevent the ball stud from turning while removing or installing the stabilizer bar link nut.

    On both sides. Connect the stabilizer bar link to stabilizer bar and tighten the nuts.

    Torque

    : 46 lb.ft (63 Nm)

    GFD575032Courtesy of FORD MOTOR COMPANY
  11. If equipped. On both sides. Tighten the front crossmember to subframe bolts

    Torque

    : 18 lb.ft (25 Nm)

    GFD575033Courtesy of FORD MOTOR COMPANY
  12. If equipped. Install the underbody shield and the retainers.
    GFD575044Courtesy of FORD MOTOR COMPANY
  13. Install the wheels. Refer to: WHEELS AND TIRES .
  14. Attach the steering column shaft to steering input shaft and tighten the bolt.

    Torque

    : 21 lb.ft (28 Nm)

    GFD575049Courtesy of FORD MOTOR COMPANY
  15. Connect the battery ground cable. Refer to: Battery Disconnect and Connect .
  16. Check and if necessary, adjust front toe. Refer to: Front Toe Adjustment .