FixVault

Frame Members-Rear Frame Section: Installation

  1. With the help of an assistant, position the new rear frame section into place on the vehicle.
    GFD762052Courtesy of FORD MOTOR COMPANY
  2. Verify dimensional accuracy before  performing any welding operations. Refer to: BODY DIMENSIONS .
  3. Support the new section, and loosely clamp the replacement section in a preliminary position. Perform measurements to verify proper placement of the new rear frame section, then clamp firmly into position.

    • With all measurements verified and the new rear frame section in proper position, tack-weld in place to the frame assembly.Use the General Equipment: MIG/MAG Welding EquipmentUse the General Equipment: Locking Pliers

    GFD762053Courtesy of FORD MOTOR COMPANY
  4. NOTE: Left hand (LH) shown, right hand (RH) similar.

    Perform a final measurement, then final weld the new rear tow module section to the mid rear section on all overlap joints on both sides. Refer to: BODY DIMENSIONS . Refer to: JOINING TECHNIQUES

    Use the General Equipment: MIG/MAG Welding Equipment

    GFD762054Courtesy of FORD MOTOR COMPANY
  5. NOTE: Left hand (LH) shown, right hand (RH) similar.

    Perform a final measurement, then final weld the new rear tow module section to the mid rear section on all overlap joints on both sides. Refer to: BODY DIMENSIONS . Refer to: JOINING TECHNIQUES

    Use the General Equipment: MIG/MAG Welding Equipment

    GFD762055Courtesy of FORD MOTOR COMPANY
  6. Metal finish the joint area typical metal finishing techniques.
  7. Refinish using a Ford approved paint system.
  8. Restore corrosion protection. Refer to: CORROSION PREVENTION .
  9. NOTE: To avoid damage to the spare tire winch when installing the spare tire, DO NOT exceed 200 RPM if using power tool equipment.

    Install the following items:

    1. Install the C-pillar and D-pillar body mount bolts if removed. Refer to: Frame and Body Mounting .
    2. Refer to: Trailer Hitch .
    3. Refer to: Axle Assembly .
    4. Refer to: Rear Driveshaft .
    5. Refer to: Upper Arm .
    6. Refer to: Shock Absorber and Spring Assembly .
    7. Refer to: Panhard Rod .
    8. Refer to: Lower Arm .
    9. Refer to: Muffler Inlet Pipe - 2.3L EcoBoost (199kW/270PS), . Refer to: Muffler Inlet Pipe - 2.3L EcoBoost (199kW/270PS), .
    10. Refer to: Rear Bumper .