FixVault

Transfer Case Fluid Level Check

WARNING: This page is about a different car, the 2024 Ford Transit-350 HD, 2024 Ford Transit-350, 2024 Ford Transit-250, and 2024 Ford Transit-150. However, it is still accessible from the selected car via links, so may be relevant.

For information on Ford Color Coded Illustrations refer to OEM COLOR CODING

Check 

  1. Refer to: Health and Safety Precautions .
  2. NOTE: Make sure that the vehicle is standing on a level surface.

    Refer to: JACKING AND LIFTING

  3. Check the component for leaks.
  4. Transfer case Fluid Level Check should only be carried out if an oil leak was identified.
  5. Remove the bolts and the transfer case damper assembly.
    GFD839879Courtesy of FORD MOTOR COMPANY
  6. NOTE: Only use the specified lubricant.
    NOTE: The transfer case should be installed in the vehicle for this procedure.

    • Clean the fill plug and the area around fill plug. Remove the fill plug.

    • Fill the specified amount of oil through the filler plug hole until the level reaches the bottom of the filler plug hole X: 0.25 inch. Refer to: Specifications .

      Torque: 16 Nm

    GFD839880Courtesy of FORD MOTOR COMPANY
  7. Install the transfer case damper assembly.

    Torque: 55 Nm

GFD839879Courtesy of FORD MOTOR COMPANY