Front Subframe: Installation

NOTE: The steering column floor seal mounting surface must be cleaned using solvent before reinstallation.

Clean and inspect the steering column floor seal mounting surface before reinstallation.

Material

: Brake Cleaner

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NOTE: Make sure that the floor seal lip is fully wrapped around the carrier on the steering gear.

Install the new steering column floor seal.

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Partially raise the subframe and position it to the vehicle. Use the General Equipment: Transmission Jack

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On both sides. Install the new forward subframe bolts finger tight.

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1. Install the subframe brackets and the new rearward subframe bolts finger tight.
2. Install the new subframe bracket bolts finger tight.
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NOTE: Rear mounting location shown.

On both sides. Align index-mark made during removal.

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NOTE: Front mounting location shown.

On both sides. Align index-mark made during removal.

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On both sides. Tighten the forward subframe bolts.
Torque

: 115 Nm

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1. Tighten the bolts.
  Torque
  
  : Stage 1: 215 Nm Stage 2: 120deg.
2. Tighten the bolts.
  Torque
  
  : 63 Nm
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If equipped. Clip the wire harness retainers.

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If equipped. Clip the wire harness retainers.

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NOTE: 2.0L GTDI shown, others similar.

Install the new roll restrictor bolt.

Torque

: 175 Nm

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Install the exhaust support bracket bolts.
Torque

: 25 Nm

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Release the exhaust flexible pipe support.

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On both sides. Connect the lower ball joint to the wheel knuckle and install the new ball joint pinch bolt and nut.
Torque

: 90 Nm

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NOTE: Use the hex-holding feature to prevent the component from turning.

On both sides. Connect the tie rod end to the wheel knuckle and install the new tie rod end nut.

Torque

: 48 Nm

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NOTE: Use the hex-holding feature to prevent the component from turning.

On both sides. Position the stabilizer bar links and install the new stabilizer bar link lower nut.

Torque

: 90 Nm

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On both sides. Install the front outer side member with new bolts.
Torque

: 40 Nm

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Install the subframe support bracket bolts.
Torque

: 30 Nm

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Install the front bumper cover. Refer to: FRONT BUMPER COVER .
Install the underbody shield and the retainers.
Torque

: 2.5 Nm

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Install the underbody shields and the retainers.
Torque

: 2.5 Nm

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Position the steering shaft coupler and install the new steering shaft coupler bolt.
Torque

: 63 Nm

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Remove the holding device.

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Install the underbody shield and the retainers.
Torque

: 1.5 Nm

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Install the fender splash shield. Refer to: Fender Splash Shield .
Install the wheels and tires. Refer to: Wheel and Tire .
Connect the battery ground cable. Refer to: Battery Disconnect and Connect .
Check and if necessary adjust front toe. Refer to: Front Toe Adjustment .