FixVault

Port Injection Fuel Rail: Installation

  1. NOTE: Make sure that new fuel injector O-ring seals are installed.

    1. NOTE: The fuel injector clip can be reused if it is not damaged during removal.

      If the clip is reused, the 2 sides of the clip should be squeezed back into shape by placing it between index finger and thumb.

    2. Install the new fuel injector O-ring seals and the fuel injector retaining clips onto the fuel injectors. Lubricate the new fuel injector O-ring seals with clean engine oil. Refer to: Specifications .

    GFD859872Courtesy of FORD MOTOR COMPANY
  2. Install the fuel injectors into the fuel rail.
    GFD859873Courtesy of FORD MOTOR COMPANY
  3. Connect the fuel injector electrical connectors.
    GFD859441Courtesy of FORD MOTOR COMPANY
  4. Install the fuel rail, then install and tighten the fuel rail bolts in the following 2 stages.

    Torque: Stage 1: Tighten to: : 10 Nm Stage 2: Tighten an additional: : 45°

    GFD859871Courtesy of FORD MOTOR COMPANY
  5. Connect the main fuel injector harness electrical connector.
    GFD859870Courtesy of FORD MOTOR COMPANY
  6. Connect the fuel rail fuel tube quick release coupling. Refer to: Quick Release Coupling .
    GFD859869Courtesy of FORD MOTOR COMPANY
  7. Connect the fuel rail fuel tube quick release coupling. Refer to: Quick Release Coupling .
    GFD859868Courtesy of FORD MOTOR COMPANY
  8. Install the intake manifold. Refer to: Intake Manifold .
  9. Connect the battery negative cable. Refer to: Battery Disconnect and Connect .
  10. Pressurize the fuel system. Refer to: Fuel System Pressure Release .