Frame Members-Rear Frame Section: Installation

NOTE: This step requires the aid of another technician.

Position the new mid rear frame section into place on the vehicle.

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Verify dimensional accuracy before performing any welding operations. Refer to: BODY AND FRAME .
Support the new section, and loosely clamp the replacement section in a preliminary position.
- Verify correct dimensions, then solid weld the new section to the original on all overlap joints. Refer to: BODY AND FRAME . Refer to: JOINING TECHNIQUES
  Use the General Equipment: MIG/MAG Welding Equipment
Courtesy of FORD MOTOR COMPANY
Metal finish the joint area typical metal finishing techniques.
Refinish using a Ford approved paint system.
Restore corrosion protection. Refer to: CORROSION PREVENTION .
NOTE: To avoid damage to the spare tire winch when installing the spare tire, DO NOT exceed 200 RPM if using power tool equipment.

Install the following items:
1. Refer to: Fuel Tank Filler Pipe . Refer to: Fuel Tank Filler Pipe . Refer to: Fuel Tank Filler Pipe .
2. Refer to: Muffler and Tailpipe . Refer to: Muffler and Tailpipe . Refer to: Muffler . Refer to: Tailpipe LH . Refer to: Tailpipe RH .
3. Refer to: Spring .
4. Refer to: Rear Shock Absorber .
5. Refer to: Pickup Bed .
6. Refer to: Rear Bumper .