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Home › GMC › 2001 › C3500 HD 8.1 G, Standard › Repair and Diagnosis › Engine Performance › System › Engine Controls - 8.1L - Repair Instructions › Repair Instructions › Fuel Sender Assembly Replacement › Removal Procedure

Removal Procedure

    Fig 1: Fuel Sender Assembly
    GM386369Courtesy of GENERAL MOTORS COMPANY
  1. Remove the fuel tank. Refer to Fuel Tank Replacement (Rear Tank) , Fuel Tank Replacement (Cab/Chassis Rear) , Fuel Tank Replacement (Pickup) , Fuel Tank Replacement (Cab/Chassis Front) , Fuel Tank Replacement (Front Tank) .
  2. Remove fuel lines from fuel sender assembly. Refer to Fuel Hose/Pipe Assembly Replacement .
  3. Remove the fuel sender assembly retaining ring using the J 44402 .
  4. Remove the fuel sender assembly and the seal. Discard the seal.
  5. Clean the fuel sender sealing surfaces.
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