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Home › GMC › 2002 › Jimmy 2D Utility, Part Time, Standard › Repair and Diagnosis › External Pages › Different car › Section 1368 (Disc Brake System) › Repair Instructions › Brake Caliper Replacement - Front › Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Vibe. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Disc Brake Components
    GM817140Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  1. Install the caliper (10) to the caliper bracket (14).
  2. Install the caliper bolts (11,18).

    Tighten:  Tighten the bolts to 34.3 N.m (25.30 lb ft).

  3. Install a NEW washer (1) to the flexible hose lock hole in the caliper.
  4. Install the brake hose (3) to the caliper.
  5. Install the brake hose fitting (2).

    Tighten:  Tighten the fitting to 29 N.m (21.4 lb ft).

  6. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  7. Lower the vehicle.
  8. With the engine OFF, gradually apply and release the brake pedal several times in order to position the caliper pistons and the brake pads.
  9. Fill the master cylinder reservoir. Refer to Master Cylinder Reservoir Filling in Hydraulic Brakes.
  10. Bleed the brake system. Refer to Hydraulic Brake System Bleeding in Hydraulic Brakes.
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