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Home › GMC › 2002 › Jimmy 4D Utility, AWD › Repair and Diagnosis › Steering › Power Steering System › Repair Instructions › Power Steering Cooler Replacement (2.2L) › Installation Procedure

Installation Procedure

NOTE: Refer to INSTALLING HOSES WITHOUT TWISTS OR BENDS NOTICE .
  1. Install the power steering cooler to the radiator core support.
    Fig 1: Installing Power Steering Cooler (2.2L)
    G01669884Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE .
  2. Install the power steering cooler retaining bolts.

    Tighten 

    Tighten the power steering cooler retaining bolts to 10 N.m (7 lb ft).

    Fig 2: Installing Power Steering Cooler Retaining Bolts (2.2L)
    G01669885Courtesy of GENERAL MOTORS CORP.
  3. Reposition the hood latch support to the radiator core support.
  4. Install the hood latch support mounting bolts.

    Tighten 

    Tighten the hood latch support mounting bolts to 25 N.m (18 lb ft).

    Fig 3: Installing Hood Latch Support & Bolts (2.2L)
    G01669886Courtesy of GENERAL MOTORS CORP.
  5. Reposition the radiator air intake baffle to the radiator core support.
  6. Install the radiator air intake baffle retaining clips to the LH side.
  7. Install the grille. Refer to GRILLE REPLACEMENT (GMC) or GRILLE REPLACEMENT (CHEVROLET) .
    Fig 4: Removing Radiator Air Intake Baffle & Retaining Clips (2.2L)
    G01669887Courtesy of GENERAL MOTORS CORP.
  8. Connect the power steering cooler hoses to the power steering cooler.

    Tighten 

    Tighten the power steering cooler hose clamps to 2 N.m (18 lb in).

  9. Remove the drain pan from under the vehicle.
  10. Install the air cleaner assembly.
  11. Bleed the power steering system. Refer to Bleeding the Power Steering System .
    Fig 5: Connecting Power Steering Cooler Hoses (2.2L)
    G01669888Courtesy of GENERAL MOTORS CORP.
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