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Home › GMC › 2004 › Envoy RWD › Repair and Diagnosis › Body & Frame › Windows › Stationary Window System › Repair Instructions › Hinged Body Side Window Replacement › Removal Procedure

Removal Procedure

    IMPORTANT: The interior trim panels do not have to be removed to remove the bodyside window frame.
  1. Ensure the body side window is in the full closed position. If not, the window actuator will need to be adjusted.
  2. If the actuator is not being replaced, perform the following 2 steps.
    3. Fig 1: Positioning Bellcrank
    GM1231058Courtesy of GENERAL MOTORS CORP.
  3. Position the bellcrank (1) at a 45 degree angle (2) compared to the vertical edge of the window side sheet metal (4).
    4. Fig 2: Identifying Power Window Switches In Overhead Console
    GM1232907Courtesy of GENERAL MOTORS CORP.
  4. Using the body side power window switches (1 or 2) at the overhead console, push the switch in order to position the bellcrank at a 45 degree angle to the sheet metal flange.
    5. CAUTION: If a window is cracked but still intact, crisscross the window with masking tape in order to reduce the risk of damage or personal injury.
    IMPORTANT: Before cutting out a body side window, apply a double layer of masking tape around the perimeter of the painted surfaces and inner trim of the window.
  5. Open the rear doors.
  6. Cover to protect the following parts from broken glass if necessary:
    • Defroster outlets and A/C outlets
    • Seats and carpeting
    7. Fig 3: Disconnecting Window Bracket To Actuator Arm
    GM1231409Courtesy of GENERAL MOTORS CORP.
  7. Disconnect the window bracket to actuator arm (1) by loosening screw (2).
    8. Fig 4: Releasing Front Body Side Window Hinge From Window Frame
    GM1231144Courtesy of GENERAL MOTORS CORP.
    CAUTION: When working with any type of glass or sheet metal with exposed or rough edges, wear approved safety glasses and gloves in order to reduce the chance of personal injury.
  8. From the exterior of the vehicle, wearing safety gloves and goggles, pull the body side window outward and forward until the front body side window hinge releases from the window frame (2). Discard the body side window.
    9. Fig 5: Separating Urethane Adhesive From Window
    GM315335Courtesy of GENERAL MOTORS CORP.
    CAUTION: When working with any type of glass or sheet metal with exposed or rough edges, wear approved safety glasses and gloves in order to reduce the chance of personal injury.
    IMPORTANT: Keep the cutting edge of the tool against the body side window frame. Do this from outside side the vehicle.
  9. Separate the urethane adhesive from the body side hinged window frame.
    • Leave a base of urethane on the pinch-weld flange.
    • The only suitable lubrication is clear water.
    • Use the J 39032  or equivalent in order to remove the body side hinged window frame.
    10. Fig 6: Removing/Installing Quarter Window
    GM1231053Courtesy of GENERAL MOTORS CORP.
  10. Remove the window frame (1) from the body side opening.
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