Circuit/System Testing
Diagnostic A
- Ignition OFF and all vehicle systems OFF, disconnect the KR73 Ignition Main Relay (underhood) and KR73 Ignition Main Relay (instrument panel). It may take up to 2 min for all vehicle systems to power down.
- Test for less than 10 Ω between the ground circuits listed below and ground.
- KR73 Ignition Main Relay (underhood) - Ground circuit terminal 85
- KR73 Ignition Main Relay (instrument panel) - Ground circuit terminal 86
- If 10 Ω or greater
- Ignition OFF.
- Test for less than 2 Ω in the ground circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, repair the open/high resistance in the ground connection.
- If less than 10 Ω
- Ignition ON.
- Verify a test lamp illuminates between the B+ circuits below and ground.
- KR73 Ignition Main Relay (underhood) - B+ circuit terminal 30
- KR73 Ignition Main Relay (instrument panel) - B+ circuit terminal 30
- If the test lamp does not illuminate
Replace the appropriate fuse block.
- If the test lamp illuminates
- Connect a test lamp between the control circuits listed below and ground
- KR73 Ignition Main Relay (underhood) - Control circuit terminal 86
- KR73 Ignition Main Relay (instrument panel) - Control circuit terminal 85
- Verify the test lamp turns ON and OFF when commanding the Run/Crank Relay On and Off with a scan tool.
- If the test lamp is always OFF
- Ignition OFF, remove the test lamp, disconnect the harness connector at the K9 Body Control Module.
- Test for infinite resistance between the control circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2 Ω in the control circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K9 Body Control Module.
- If the test lamp is always ON
- Ignition OFF, remove the test lamp, disconnect the harness connector at the K9 Body Control Module, ignition ON.
- Test for less than 1 V between the control circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V, replace the K9 Body Control Module.
- If the test lamp turns ON and OFF
- Verify that a test lamp does not illuminate between the ignition circuits below and ground.
- KR73 Ignition Main Relay (underhood) - Ignition circuit terminal 87
- KR73 Ignition Main Relay (instrument panel) - Ignition circuit terminal 87
- If the test lamp illuminates
Repair the short to voltage on the ignition circuit
- If the test lamp does not illuminate
- Ignition ON, connect a 40 A fused jumper wire between the circuits listed below.
- KR73 Ignition Main Relay (underhood) - B+ circuit Terminal 30 and ignition control circuit terminal 87
- KR73 Ignition Main Relay (instrument panel) - B+ circuit Terminal 30 and ignition control circuit terminal 87
- Verify device is activated.
- If the device does not activate
- Ignition OFF, disconnect the harness connector at the device.
- Test for infinite resistance between the ignition circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2 Ω in the ignition circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the device.
- If the device activates
- Test or replace the appropriate KR73 Ignition Main Relay (underhood) or KR73 Ignition Main Relay (instrument panel).
Diagnostic B
- Ignition OFF and all vehicle systems OFF, disconnect the KR75 Engine Controls Ignition Relay, ignition ON.
- Verify a test lamp illuminates between the B+ circuit terminal 30 and ground.
- If the test lamp does not illuminate
Replace the X50A Fuse Block Underhood
- If the test lamp illuminates
- If the test lamp does not illuminate
- Verify a test lamp illuminates between the B+ circuit terminal 85 and ground.
- If the test lamp does not illuminate
Replace the X50A Fuse Block Underhood
- If the test lamp illuminates
- If the test lamp does not illuminate
- Connect a test lamp between the B+ circuit terminal 85 and the control circuit terminal 86.
- Verify the test lamp turns ON and OFF when cycling the ignition ON and OFF.
- If the test lamp is always OFF
- Ignition OFF, remove the test lamp, disconnect the harness connector at the K20 Engine Control Module, ignition ON.
- Test for less than 1 V between the control circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V
- Ignition OFF.
- Test for less than 2 Ω in the control circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If the test lamp is always ON
- Ignition OFF, remove the test lamp, disconnect the harness connector at the K20 Engine Control Module.
- Test for infinite resistance between the control circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, replace the K20 Engine Control Module.
- If the test lamp turns ON and OFF
- Verify a test lamp does not illuminate between the ignition circuit terminal 87 and ground.
- If the test lamp illuminates
Repair the short to voltage on the circuit.
- If the test lamp does not illuminate
- If the test lamp illuminates
- Ignition ON, connect a 40 A fused jumper wire between the B+ circuit terminal 30 and the ignition circuit terminal 87.
- Verify device is activated.
- If the device does not activate
- Ignition OFF, disconnect the harness connector at the device.
- Test for infinite resistance between the ignition circuit terminal 87 and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2 Ω in the ignition circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the device.
- If the device activates
- Test or replace the KR75 Engine Controls Ignition Relay.
Diagnostic C
- Ignition OFF and all vehicle systems OFF, disconnect the KR76 Retained Accessory Power Relay. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 10 Ω between the ground circuit terminal 85 and ground.
- If 10 Ω or greater
- Ignition OFF.
- Test for less than 2 Ω in the ground circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, repair the open/high resistance in the ground connection.
- If less than 10 Ω
- Ignition ON.
- Verify a test lamp illuminates between the B+ circuit terminal 30 and ground.
- If the test lamp does not illuminate
Replace the X51A Fuse Block - Instrument Panel
- If the test lamp illuminates
- If the test lamp does not illuminate
- Connect a test lamp between the control circuit terminal 86 and the ground circuit terminal 85.
- Verify the test lamp turns ON and OFF when commanding the Accessory/Retained Accessory Power Relay On and Off with a scan tool.
- If the test lamp is always OFF
- Ignition OFF, remove the test lamp, disconnect the harness connector at the K9 Body Control Module.
- Test for infinite resistance between the control circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2 Ω in the control circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K9 Body Control Module.
- If the test lamp is always ON
- Ignition OFF, remove the test lamp, disconnect the harness connector at the K9 Body Control Module, ignition ON.
- Test for less than 1 V between the control circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V, replace the K9 Body Control Module.
- If the test lamp turns ON and OFF
- Verify that a test lamp does not illuminate between the ignition circuit terminal 87 and ground.
- If the test lamp illuminates
Repair the short to voltage on the ignition circuit
- If the test lamp does not illuminate
- If the test lamp illuminates
- Ignition ON, connect a 40 A fused jumper wire between the B+ circuit terminal 30 and the ignition circuit terminal 87.
- Verify device is activated.
- If the device does not activate
- Ignition OFF, disconnect the harness connector at the device.
- Test for infinite resistance between the ignition circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2 Ω in the ignition circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the device.
- If the device activates
- Test or replace the KR76 Retained Accessory Power Relay.