Engine Overheating
| Step | Action | Yes | No |
|---|---|---|---|
| DEFINITION: The engine temperature lamp comes on and stays on, or temperature gauge shows hot, or coolant overflows from the surge tank onto the ground while the engine is running. | |||
| 1 | Check for a loss of coolant. Loss of Coolant Is there a loss of coolant? |
Go to Step 2 | Go to Step 3 |
| 2 | Fill the system to the specified level. Cooling System Draining and Filling (GE-47716) Cooling System Draining and Filling (Static) Does the engine still overheat? |
Go to Step 3 | System OK |
| 3 | Check for kinked or pinched surge tank hoses, especially at the radiator. Are any surge tank hoses kinked or pinched? |
Go to Step 4 | Go to Step 5 |
| 4 |
|
Go to Step 5 | System OK |
| 5 | Check for loose, missing, or damaged radiator air seals or deflectors. Are there any loose, missing, or damaged radiator air seals or deflectors? |
Go to Step 6 | Go to Step 7 |
| 6 | Repair or replace any loose, missing, or damaged radiator air seals or deflectors. Does the engine still overheat? |
Go to Step 7 | System OK |
| 7 | Check the coolant concentration. Does the coolant concentration test correctly? |
Go to Step 9 | Go to Step 8 |
| 8 | Replace the coolant, if necessary. Cooling System Draining and Filling (GE-47716) Cooling System Draining and Filling (Static) Does the engine still overheat? |
Go to Step 9 | System OK |
| 9 |
NOTE:
Check the system for loss of pressure. Pressure Cap Testing Is there a loss of pressure?Use the correct pressure cap. |
Go to Step 10 | Go to Step 11 |
| 10 | Repair any leaks, as necessary. Does the engine still overheat? |
Go to Step 11 | System OK |
| 11 | Check for a faulty engine coolant temperature sensor. Is the engine coolant temperature sensor faulty? |
Go to Step 12 | Go to Step 13 |
| 12 | Replace the engine coolant temperature sensor. Engine Coolant Temperature Sensor Replacement Does the engine still overheat? |
Go to Step 13 | System OK |
| 13 | Check the radiator for any air flow obstructions or bent fins. Is there any airflow obstruction or bent fins? |
Go to Step 14 | Go to Step 15 |
| 14 |
|
Go to Step 15 | System OK |
| 15 | Check for any blocked cooling system passages. Are there any blocked cooling system passages? |
Go to Step 16 | Go to Step 17 |
| 16 |
|
Go to Step 17 | System OK |
| 17 | Check for an inoperative cooling fan. Is the cooling fan inoperative? |
Go to Step 18 | Go to Step 19 |
| 18 | Replace the cooling fan. Engine Coolant Fan Replacement (LCV LGX) Does the engine still overheat? |
Go to Step 19 | System OK |
| 19 | Check for a thermostat that is stuck closed. Is the thermostat stuck closed? |
Go to Step 20 | Go to Step 21 |
| 20 | Replace the thermostat. Engine Coolant Thermostat Housing Replacement (LGX) Engine Coolant Thermostat Housing Replacement (LCV) Does the engine still overheat? |
Go to Step 21 | System OK |
| 21 | Check for a faulty water pump. The impeller blades may be eroded or broken. Is the water pump faulty? |
Go to Step 22 | - |
| 22 | Replace the water pump. Water Pump Replacement (LCV) Water Pump Replacement (LGX) Does the engine still overheat? |
- | System OK |