| General Data |
|
|
Inline 4 Cylinder |
|
|
2.5 L |
152 CID |
|
|
LCV |
|
|
- |
|
|
87.992 - 88.008 mm |
3.4642 - 3.4649 in |
|
|
101 mm |
3.976 in |
|
|
11.20 |
|
|
0.95 - 1.10 mm |
0.037 - 0.043 in |
| Block |
- Crankshaft Main Bearing Bore Diameter
|
60.862 - 60.876 mm |
2.3961 - 2.3967 in |
|
|
87.992 - 88.008 mm |
3.4642 - 3.4649 in |
- Cylinder Bore Out-of-Round - Maximum
|
0.013 mm |
0.0005 in |
- Cylinder Head Deck Surface Flatness - over 25 mm length
|
0.025 mm |
0.001 in |
- Cylinder Head Deck Surface Flatness - over 150 mm length
|
0.050 mm |
0.002 in |
| Engine Block to Bedplate Flatness - overall |
0.1 mm |
0.0039 in |
| Engine Block to Bedplate Flatness - straightness |
0.050 mm within every 100 mm |
0.002 in within every 3.937 in |
| Piston Deck Height - Below Deck |
1.105 - 1.675 mm |
0.0435 - 0.0659 in |
| Camshaft |
|
|
0.040 - 0.307 mm |
0.0016 - 0.0121 in |
- Camshaft Journal Diameter - Journal 1
|
34.935 - 34.960 mm |
1.3754 - 1.3764 in |
- Camshaft Journal Diameter - Journal 2 thru 5
|
26.935 - 26.960 mm |
1.0604 - 1.0614 in |
- Camshaft Thrust Width - Camshaft with Phaser installed
|
30.025 - 30.175 mm |
1.1821 - 1.1880 in |
- Camshaft Thrust Width - Cylinder Head
|
29.868 - 29.890 mm |
1.1759 - 1.1768 in |
| Connecting Rod |
- Connecting Rod Bearing to Crankpin Clearance
|
0.030 - 0.065 mm |
0.0012 - 0.0026 in |
- Connecting Rod Bore Diameter - Bearing End
|
52.118 - 52.134 mm |
2.0519 - 2.05252 in |
- Connecting Rod Bore Diameter - Pin End
|
22.007 - 22.017 mm |
0.8664 - 0.8668 in |
- Connecting Rod Side Clearance
|
0.070 - 0.370 mm |
0.0028 - 0.0146 in |
- Connecting Rod Straightness - Bend - Maximum
|
0.017 mm |
0.0007 in |
- Connecting Rod Straightness - Twist - Maximum
|
0.040 mm |
0.0016 in |
| Crankshaft |
- Connecting Rod Pin Diameter
|
48.999 - 49.015 mm |
1.9291 - 1.9297 in |
- Connecting Rod Pin Taper - Maximum Diameter
|
0.008 mm |
0.0003 in |
|
|
0.040 - 0.270 mm |
0.0016 - 0.0106 in |
- Crankshaft Main Bearing Clearance
|
0.020 - 0.048 mm |
0.0008 - 0.0019 in |
- Crankshaft Main Journal Diameter
|
55.993 - 56.009 mm |
2.2044 - 2.2051 in |
- Crankshaft Main Journal Taper - Maximum Diameter
|
0.008 mm |
0.0003 in |
- Crankshaft Thrust Bearing Width
|
20.30 - 20.45 mm |
0.799 - 0.805 |
| Cylinder Head |
- Surface Flatness - Block Deck - in 25 mm
|
0.025 mm |
0.0001 in |
- Surface Flatness - Block Deck - in 150 mm
|
0.050 mm |
0.0019 in |
- Surface Flatness - Block Deck - between bolts
|
0.030 mm |
0.0012 in |
- Surface Flatness - Block Deck - Overall
|
0.100 mm |
0.0039 in |
- Valve Guide Bore - Exhaust
|
6.000 - 6.020 mm |
0.2362 - 0.2370 in |
- Valve Guide Bore - Intake
|
6.000 - 6.020 mm |
0.2362 - 0.2370 in |
- Valve Lifter Bore Diameter - Stationary Lash Adjusters
|
12.008 - 12.030 mm |
0.4728 - 0.4736 in |
- Valve Seat Angle - Relief Surface
|
30 Degrees |
- Valve Seat Angle - Seating Surface
|
45 Degrees |
- Valve Seat Angle - Undercut Surface
|
60 Degrees |
- Valve Seat Runout - Maximum
|
0.080 mm |
0.0031 in |
| Lubrication System |
- Oil Pressure - @ 700 RPM 100°C
|
154 - 220 kPa |
22 - 32 psi |
|
|
4.7L |
5.0 quarts |
| Piston Rings |
- Piston Ring End Gap - Top
|
0.15 - 0.25 mm |
0.006 - 0.010 in |
- Piston Ring End Gap - Second
|
0.20 - 0.45 mm |
0.008 - 0.018 in |
- Piston Ring End Gap - Oil Control
|
0.15 - 0.65 mm |
0.006 - 0.026 in |
- Piston Ring to Groove Clearance - Top
|
0.04 - 0.08 mm |
0.0015 - 0.0031 in |
- Piston Ring to Groove Clearance - Second
|
0.030 - 0.070 mm |
0.0012 - 0.0030 in |
- Piston Ring to Groove Clearance - Oil Control
|
0.058 - 0.207 mm |
0.0023 - 0.0081 in |
- Piston Ring Thickness - Top
|
1.170 - 1.190 mm |
0.0461 - 0.0469 in |
- Piston Ring Thickness - Second
|
1.470 - 1.490 mm |
0.0579 - 0.0587 in |
- Piston Ring Thickness - Oil Control - Maximum
|
0.490 mm |
0.0193 in |
- Piston Ring Thickness - Oil Control - Spacer
|
0.929 - 1.006 mm |
0.0366 - 0.0396 in |
| Pistons and Pins |
- Pin - Piston Pin Clearance to Connecting Rod Bore
|
0.007 - 0.020 mm |
0.0003 - 0.0008 in |
- Pin - Piston Pin Clearance to Piston Pin Bore
|
0.002 - 0.010 mm |
0.0001 - 0.0004 in |
- Pin - Piston Pin Diameter
|
21.997 - 22.000 mm |
0.8660 - 0.8661 in |
- Pin - Piston Pin End Play
|
0.413 - 1.269 mm |
0.0163 - 0.0500 in |
- Piston - Piston Diameter - @ 14.8 mm up
|
87.968 - 87.982 mm |
3.4633 - 3.4638 in |
- Piston - Piston Pin Bore Diameter
|
22.002 - 22.007 mm |
0.8662 - 0.8664 in |
- Piston - Piston Ring Groove Width - Top
|
1.23 - 1.25 mm |
0.0484 - 0.0492 in |
- Piston - Piston Ring Groove Width - Second
|
1.52 - 1.54 mm |
0.0598 - 0.0606 in |
- Piston - Piston Ring Groove Width - Oil Control
|
2.01 - 2.03 mm |
0.0791 - 0.0799 in |
- Piston - Piston to Bore Clearance - w/o polymer
|
0.010 - 0.041 mm |
0.0004 - 0.0016 in |
| Valve System |
- Valves - Valve Face Angle
|
45 Degrees |
- Valves - Valve Face Runout - Maximum
|
0.040 mm |
0.0016 in |
- Valves - Valve Seat Runout - Maximum
|
0.080 mm |
0.0031 in |
- Valves - Valve Seat Gauge Ball Height - Exhaust
|
10.885 - 11.115 mm |
0.4285 - 0.4376 in |
- Valves - Valve Seat Gauge Ball Height - Intake
|
9.086 - 9.314 mm |
0.3577 - 0.3667 in |
- Valves - Valve Stem Diameter - Exhaust
|
5.945 - 5.965 |
0.2341 - 0.2348 in |
- Valves - Valve Stem Diameter - Intake
|
5.955 - 5.975 mm |
0.2344 - 0.2352 in |
- Valves - Valve Stem Installed Height
|
Check and Record |
- Valves - Valve Stem to Guide Clearance - Exhaust
|
0.035 - 0.075 mm |
0.0013 - 0.0030 in |
- Valves - Valve Stem to Guide Clearance - Intake
|
0.025 - 0.065 mm |
0.0010 - 0.0026 in |
- Valve Lash Adjusters - Valve Lash Adjuster Diameter - Stationary Lash Adjuster
|
11.986 - 12.000 mm |
0.4719 - 0.4724 in |
- Valve Lash Adjusters - Valve Lash-Adjuster-to-Bore Clearance - Stationary Lash Adjuster
|
0.022 - 0.030 mm |
0.5588 - 0.7620 in |
- Valve Springs - Valve Spring Installed Height
|
35.0 mm |
1.3779 in |
- Valve Springs - Valve Spring Load - Closed - @ 35 mm
|
247 - 273 N |
56 - 61 lb |
- Valve Springs - Valve Spring Load - Open - @ 24 mm
|
598 - 662 N |
134 - 149 lb |