FixVault

Installation Procedure

  1. GM5895279Courtesy of GENERAL MOTORS COMPANY

    Drive Motor Rear Mount- Right Side (2) - Install

  2. CAUTION:

    Refer to Fastener Caution .

  3. Drive Motor Rear Mount Bolt M12 x 60.90 (1) - Install NEW and tighten [3x] - Fastener Specifications 
  4. GM5895278Courtesy of GENERAL MOTORS COMPANY

    Drive Motor Rear Mount- Left Side (2) - Install

  5. Drive Motor Rear Mount Bolt M12 x 60.90 (1) - Install NEW and tighten [3x] - Fastener Specifications 
  6. GM5895277Courtesy of GENERAL MOTORS COMPANY

    Drive Motor Mount- Right Side (2) - Install

  7. Drive Motor Mount Bolt M12 x 60.90 (1) - Install NEW and tighten [3x] - Fastener Specifications 
  8. GM5895276Courtesy of GENERAL MOTORS COMPANY

    Drive Motor Mount- Left Side (2) - Install

  9. Drive Motor Mount Bolt M12 x 60.90 (1) - Install NEW and tighten [4x] - Fastener Specifications 
  10. GM5867687Courtesy of GENERAL MOTORS COMPANY
    WARNING:

    The transmission may weigh in excess of 215 kg (475 lbs), either by itself or in combination with additional components, use extreme care when installing, removing, or moving the transmission. Assistance from a hoist and/or an assistant may be required.

    • Ensure that lifting equipment can properly support the transmission and any additional components.
    • Ensure rigging applies vertical force to the lifting points and never horizontal.
    • The use of a load leveler is recommended.

    Failure to follow these guidelines can result in personal injury and/or component damage.

    Using a overhead hoist, lower electric drive transmission (1) to cradle.

  11. GM5867686Courtesy of GENERAL MOTORS COMPANY

    Drive Motor Rear Mount Bolt M10 x 50.65 (1) - Install and tighten [4x] - Fastener Specifications 

  12. GM5867682Courtesy of GENERAL MOTORS COMPANY

    Drive Motor Mount Nut (1) - Install and tighten [2x] - Fastener Specifications 

  13. Drive Motor Mount Bolt M12 x 115 (2) - Install NEW and tighten [2x] - Fastener Specifications 
  14. GM5893651Courtesy of GENERAL MOTORS COMPANY

    Remove the following tools from the electric drive transmission:

    • EN-52059  Engine Support Fixture Adapter Bolts - M10 (1)
    • EN-36857  Engine Lift Bracket (2)
    • Overhead Hoist Hooks (3)
  15. GM5890385Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Left side shown, right side similar.

    Battery Negative Cable Extension Cable- Left Side and Right Side (2) - Install [2x]

  16. High Voltage Battery Bolt- Left Side and Right Side (1) - Install and tighten [2x] - Fastener Specifications
  17. GM5867684Courtesy of GENERAL MOTORS COMPANY

    Battery Positive and Negative Cable (3) - Install

  18. Battery Cable Clip Bracket Bolt (2) - Install and tighten [4x] - Fastener Specifications
  19. Electrical Connector (1) @ Drive Motor Power Inverter Module - Connect
  20. GM5867683Courtesy of GENERAL MOTORS COMPANY

    Battery Positive Cable Channel Nut (1) - Install and tighten [2x] - Fastener Specifications

  21. GM5895272Courtesy of GENERAL MOTORS COMPANY

    Drive Motor Battery Coolant Cooler Bracket (2) - Install

  22. Drive Motor Battery Cooling Blower Bracket Bolt (1) - Install and tighten - Fastener Specifications 
  23. GM5893563Courtesy of GENERAL MOTORS COMPANY

    Drive Motor Battery Coolant Cooler (3) - Install

  24. Drive Motor Battery Cooling Blower Bracket Bolt (2) - Install and tighten [2x] - Fastener Specifications
  25. Drive Motor Battery Cooling Blower Bracket Nut (1) - Install and tighten [2x] - Fastener Specifications
  26. GM5893562Courtesy of GENERAL MOTORS COMPANY

    Wiring Harness Retainer (2) - Engage

  27. Electrical Connector (1) @ Drive Motor Battery Coolant Cooler - Connect
  28. GM5867681Courtesy of GENERAL MOTORS COMPANY

    Electrical Connector (1) @ Automatic Transmission Wiring Harness - Connect

  29. GM5867645Courtesy of GENERAL MOTORS COMPANY

    Electrical Connector (1) @ Automatic Transmission Wiring Harness - Connect

  30. Electrical Connector (2) @ Manual Shift Shaft Motor - Connect
  31. Wiring Harness Retainer (3) - Engage [3x]
  32. GM5867589Courtesy of GENERAL MOTORS COMPANY

    Install the air conditioning with motor compressor (4) and attached components.

  33. High Voltage Air Conditioning Compressor Lower Mount Bolt (3) - Install and tighten - Fastener Specifications
  34. High Voltage Air Conditioning Compressor Bracket Bolt (2) - Install and tighten [2x] - Fastener Specifications
  35. Air Conditioning Condenser and Evaporator Hose Fitting Nut (1) - Install and tighten - Fastener Specifications
  36. GM5867576Courtesy of GENERAL MOTORS COMPANY

    Electrical Connector (1) @ Air Conditioning Condenser and Evaporator Hose - Connect

  37. Electrical Connector (2) @ Air Conditioning Evaporator Tube - Connect
  38. Electrical Connector (3) @ Air Conditioning Condenser and Evaporator Hose - Connect
  39. Wiring Harness Retainer (4) - Engage [2x]
  40. GM5867568Courtesy of GENERAL MOTORS COMPANY

    Electrical Connector (1) @ Drive Motor Position Sensor Stator - Connect

  41. Electrical Connector (2) @ Drive Motor Power Inverter Module - Connect
  42. Wiring Harness Retainer (3) - Engage [5x]
  43. GM5893530Courtesy of GENERAL MOTORS COMPANY

    High Voltage Battery Heater Bracket (3) - Install

  44. High Voltage Battery Heater Bracket Bolt (2) - Install and tighten [2x] - Fastener Specifications
  45. Wiring Harness Retainer (1) - Engage
  46. GM5899952Courtesy of GENERAL MOTORS COMPANY

    High Voltage Battery Heater Module (2) - Install

  47. High Voltage Battery Heater Bracket Bolt (1) - Install and tighten [4x] - Fastener Specifications
  48. GM5905029Courtesy of GENERAL MOTORS COMPANY

    Electrical Connector (1) @ High Voltage Battery Heater Module - Connect [2x]

  49. GM5893499Courtesy of GENERAL MOTORS COMPANY

    Install the heater coolant heater bracket (5) with front electric drive transmission module cooler coolant hose (4).

  50. Front Electric Drive Transmission Module Cooler Coolant Hose (4) @ Automatic Transmission Fluid Cooling Exchanger - Install
  51. Front Electric Drive Transmission Module Cooler Coolant Hose (4) @ Drive Motor Power Inverter Module - Install
  52. Front Electric Drive Transmission Module Cooler Coolant Hose Retainer (1) - Engage [2x]
  53. Transmission Fluid Cooler Pipe Bolt (3) - Install and tighten - Fastener Specifications
  54. Heater Coolant Heater Bolt (2) - Install and tighten - Fastener Specifications
  55. GM5893383Courtesy of GENERAL MOTORS COMPANY

    High Voltage Battery Coolant Cooler Outlet Hose (2) - Install

  56. High Voltage Battery Coolant Cooler Outlet Hose Retainer (1) - Engage [3x]
  57. GM5892753Courtesy of GENERAL MOTORS COMPANY

    Front Electric Drive Transmission Module Hose (3) @ Drive Motor Power Inverter Module - Install

  58. Front Electric Drive Transmission Module Hose Retainer (2) - Engage [4x]
  59. Front Electric Drive Transmission Module Hose Retainer (1) - Engage
  60. GM5904555Courtesy of GENERAL MOTORS COMPANY

    Front Electric Drive Transmission Module Hose (2) @ Generator Control Module Coolant Pump - Install

  61. Front Electric Drive Transmission Module Hose Retainer (1) - Engage
  62. GM5892737Courtesy of GENERAL MOTORS COMPANY

    High Voltage Battery Coolant Pump Inlet Hose (3) @ Automatic Transmission Fluid Cooling Exchanger - Install

  63. High Voltage Battery Coolant Pump Inlet Hose Retainer (2) - Engage
  64. High Voltage Battery Coolant Pump Inlet Hose Retainer (1) - Engage [6x]
  65. GM5908993Courtesy of GENERAL MOTORS COMPANY

    Heater Coolant Heater Inlet Hose (2) @ High Voltage Battery Heater Module - Install

  66. Heater Coolant Heater Inlet Hose (2) @ Hybrid/Electric Vehicle Electronics Coolant Pump - Install
  67. Heater Coolant Heater Inlet Hose Retainer (1) - Engage [2x]
  68. GM5892623Courtesy of GENERAL MOTORS COMPANY

    High Voltage Battery Coolant Cooler Inlet Hose (4) @ Drive Motor Battery Coolant Cooler - Install

  69. High Voltage Battery Coolant Cooler Inlet Hose (4) @ High Voltage Battery Heater Module - Install
  70. High Voltage Battery Coolant Cooler Inlet Hose Retainer (3) - Engage [2x]
  71. Heater Inlet Hose Clip (2) - Engage
  72. Electrical Connector (1) @ High Voltage Battery Coolant Cooler Inlet Hose Connect
  73. GM5892617Courtesy of GENERAL MOTORS COMPANY

    High Voltage Battery Coolant Inlet Hose (4) @ Drive Motor Battery Coolant Cooler - Install

  74. High Voltage Battery Coolant Inlet Hose Retainer (2) - Engage
  75. High Voltage Battery Coolant Inlet Hose Retainer (3) - Engage [2x]
  76. Electrical Connector (1) @ Drive Motor Battery Coolant Level Sensor Connect
  77. GM5903392Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Left side shown, right side similar.

    Front Wheel Drive Half Shaft- Left Side and Right Side (1) - Install [2x]

  78. GM5903315Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Left side shown, right side similar.

    Front Wheel Drive Shaft Nut- Left Side and Right Side (1) - Install NEW and tighten [2x] - Fastener Specifications

  79. Install the front cradle assembly. Front Cradle Removal and Installation
  80. Run all necessary programming and setup procedures. Control Module References