Installation Procedure
Drive Motor Rear Mount- Right Side (2) - Install
- Drive Motor Rear Mount Bolt M12 x 60.90 (1) - Install NEW and tighten [3x] - Fastener Specifications
Drive Motor Rear Mount- Left Side (2) - Install
- Drive Motor Rear Mount Bolt M12 x 60.90 (1) - Install NEW and tighten [3x] - Fastener Specifications
Drive Motor Mount- Right Side (2) - Install
- Drive Motor Mount Bolt M12 x 60.90 (1) - Install NEW and tighten [3x] - Fastener Specifications
Drive Motor Mount- Left Side (2) - Install
- Drive Motor Mount Bolt M12 x 60.90 (1) - Install NEW and tighten [4x] - Fastener Specifications
- WARNING:
The transmission may weigh in excess of 215 kg (475 lbs), either by itself or in combination with additional components, use extreme care when installing, removing, or moving the transmission. Assistance from a hoist and/or an assistant may be required.
- Ensure that lifting equipment can properly support the transmission and any additional components.
- Ensure rigging applies vertical force to the lifting points and never horizontal.
- The use of a load leveler is recommended.
Failure to follow these guidelines can result in personal injury and/or component damage.
Using a overhead hoist, lower electric drive transmission (1) to cradle.
Drive Motor Rear Mount Bolt M10 x 50.65 (1) - Install and tighten [4x] - Fastener Specifications
Drive Motor Mount Nut (1) - Install and tighten [2x] - Fastener Specifications
- Drive Motor Mount Bolt M12 x 115 (2) - Install NEW and tighten [2x] - Fastener Specifications
Remove the following tools from the electric drive transmission:
- EN-52059 Engine Support Fixture Adapter Bolts - M10 (1)
- EN-36857 Engine Lift Bracket (2)
- Overhead Hoist Hooks (3)
- NOTE:
Left side shown, right side similar.
Battery Negative Cable Extension Cable- Left Side and Right Side (2) - Install [2x]
- High Voltage Battery Bolt- Left Side and Right Side (1) - Install and tighten [2x] - Fastener Specifications
Battery Positive and Negative Cable (3) - Install
- Battery Cable Clip Bracket Bolt (2) - Install and tighten [4x] - Fastener Specifications
- Electrical Connector (1) @ Drive Motor Power Inverter Module - Connect
Battery Positive Cable Channel Nut (1) - Install and tighten [2x] - Fastener Specifications
Drive Motor Battery Coolant Cooler Bracket (2) - Install
- Drive Motor Battery Cooling Blower Bracket Bolt (1) - Install and tighten - Fastener Specifications
Drive Motor Battery Coolant Cooler (3) - Install
- Drive Motor Battery Cooling Blower Bracket Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Drive Motor Battery Cooling Blower Bracket Nut (1) - Install and tighten [2x] - Fastener Specifications
Wiring Harness Retainer (2) - Engage
- Electrical Connector (1) @ Drive Motor Battery Coolant Cooler - Connect
Electrical Connector (1) @ Automatic Transmission Wiring Harness - Connect
Electrical Connector (1) @ Automatic Transmission Wiring Harness - Connect
- Electrical Connector (2) @ Manual Shift Shaft Motor - Connect
- Wiring Harness Retainer (3) - Engage [3x]
Install the air conditioning with motor compressor (4) and attached components.
- High Voltage Air Conditioning Compressor Lower Mount Bolt (3) - Install and tighten - Fastener Specifications
- High Voltage Air Conditioning Compressor Bracket Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Air Conditioning Condenser and Evaporator Hose Fitting Nut (1) - Install and tighten - Fastener Specifications
Electrical Connector (1) @ Air Conditioning Condenser and Evaporator Hose - Connect
- Electrical Connector (2) @ Air Conditioning Evaporator Tube - Connect
- Electrical Connector (3) @ Air Conditioning Condenser and Evaporator Hose - Connect
- Wiring Harness Retainer (4) - Engage [2x]
Electrical Connector (1) @ Drive Motor Position Sensor Stator - Connect
- Electrical Connector (2) @ Drive Motor Power Inverter Module - Connect
- Wiring Harness Retainer (3) - Engage [5x]
High Voltage Battery Heater Bracket (3) - Install
- High Voltage Battery Heater Bracket Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Wiring Harness Retainer (1) - Engage
High Voltage Battery Heater Module (2) - Install
- High Voltage Battery Heater Bracket Bolt (1) - Install and tighten [4x] - Fastener Specifications
Electrical Connector (1) @ High Voltage Battery Heater Module - Connect [2x]
Install the heater coolant heater bracket (5) with front electric drive transmission module cooler coolant hose (4).
- Front Electric Drive Transmission Module Cooler Coolant Hose (4) @ Automatic Transmission Fluid Cooling Exchanger - Install
- Front Electric Drive Transmission Module Cooler Coolant Hose (4) @ Drive Motor Power Inverter Module - Install
- Front Electric Drive Transmission Module Cooler Coolant Hose Retainer (1) - Engage [2x]
- Transmission Fluid Cooler Pipe Bolt (3) - Install and tighten - Fastener Specifications
- Heater Coolant Heater Bolt (2) - Install and tighten - Fastener Specifications
High Voltage Battery Coolant Cooler Outlet Hose (2) - Install
- High Voltage Battery Coolant Cooler Outlet Hose Retainer (1) - Engage [3x]
Front Electric Drive Transmission Module Hose (3) @ Drive Motor Power Inverter Module - Install
- Front Electric Drive Transmission Module Hose Retainer (2) - Engage [4x]
- Front Electric Drive Transmission Module Hose Retainer (1) - Engage
Front Electric Drive Transmission Module Hose (2) @ Generator Control Module Coolant Pump - Install
- Front Electric Drive Transmission Module Hose Retainer (1) - Engage
High Voltage Battery Coolant Pump Inlet Hose (3) @ Automatic Transmission Fluid Cooling Exchanger - Install
- High Voltage Battery Coolant Pump Inlet Hose Retainer (2) - Engage
- High Voltage Battery Coolant Pump Inlet Hose Retainer (1) - Engage [6x]
Heater Coolant Heater Inlet Hose (2) @ High Voltage Battery Heater Module - Install
- Heater Coolant Heater Inlet Hose (2) @ Hybrid/Electric Vehicle Electronics Coolant Pump - Install
- Heater Coolant Heater Inlet Hose Retainer (1) - Engage [2x]
High Voltage Battery Coolant Cooler Inlet Hose (4) @ Drive Motor Battery Coolant Cooler - Install
- High Voltage Battery Coolant Cooler Inlet Hose (4) @ High Voltage Battery Heater Module - Install
- High Voltage Battery Coolant Cooler Inlet Hose Retainer (3) - Engage [2x]
- Heater Inlet Hose Clip (2) - Engage
- Electrical Connector (1) @ High Voltage Battery Coolant Cooler Inlet Hose Connect
High Voltage Battery Coolant Inlet Hose (4) @ Drive Motor Battery Coolant Cooler - Install
- High Voltage Battery Coolant Inlet Hose Retainer (2) - Engage
- High Voltage Battery Coolant Inlet Hose Retainer (3) - Engage [2x]
- Electrical Connector (1) @ Drive Motor Battery Coolant Level Sensor Connect
- NOTE:
Left side shown, right side similar.
Front Wheel Drive Half Shaft- Left Side and Right Side (1) - Install [2x]
- NOTE:
Left side shown, right side similar.
Front Wheel Drive Shaft Nut- Left Side and Right Side (1) - Install NEW and tighten [2x] - Fastener Specifications
- Install the front cradle assembly. Front Cradle Removal and Installation
- Run all necessary programming and setup procedures. Control Module References
Refer to Torque-to-Yield Fastener Caution .
Refer to Fastener Caution .
Refer to Torque-to-Yield Fastener Caution .
Refer to Torque-to-Yield Fastener Caution .
Refer to Torque-to-Yield Fastener Caution .
Refer to Torque-to-Yield Fastener Caution .