Replace and Program Control Module (K160 Brake System Control Module with A104 Brake Master Cylinder)
To program a replacement control module with brake master cylinder, perform the following procedure:
- Access the Service Programming System (SPS) and follow the on-screen instructions.
- If equipped with Brake Pad Life Monitor (JBP), on the SPS Supported Controllers screen, select K160 Brake System Control Module - Prepare Module for Removal and follow the on-screen instructions.
- On the SPS Supported Controllers screen, select K160 Brake System Control Module - Programming and follow the on-screen instructions.
- On the SPS Supported Controllers screen, select K160 Brake System Control Module - Setup and follow the on-screen instructions.
- If the Setup Procedures did not complete and a Device Control Limits Exceeded message is displayed refer to Device Control Limits Exceeded Error
- Perform the scan tool Control Functions, Brake Pressure Sensor Calibration.
- Perform the scan tool Control Functions, Brake System Plunger Pressure Rise Starting Point Learn.
- Perform the scan tool Control Functions, Brake System Plunger Motor Position Sensor Learn.
- Perform the Hydraulic Brake System Bleeding procedure refer to Hydraulic Brake System Bleeding
- If the scan tool procedures did not complete and a Device Control Limits Exceeded message is displayed refer to Device Control Limits Exceeded Error
- Clear DTCs.
- If ABS, Traction Control and/or Stabilitrak indicators or Brake Related Messages are ON after performing programming and setup, do the following:
- Disconnect the scan tool from the X84 Data Link Connector.
- Ignition/Vehicle OFF, all access doors closed, all vehicle systems OFF, and all keys at least 3 m (9.8 ft) away from the vehicle. It may take up to 10 min to power down.
- Ignition ON/Vehicle In Service Mode, verify ABS, Traction Control and/or Stabilitrak indicators or Brake Messsages are Off. If not, repeat the above step to make sure the vehicle is in sleep mode.
- Clear DTCs.