FixVault

Replace and Program Control Module (K160 Brake System Control Module with A104 Brake Master Cylinder)

To program a replacement control module with brake master cylinder, perform the following procedure:

  1. Access the Service Programming System (SPS) and follow the on-screen instructions.
  2. If equipped with Brake Pad Life Monitor (JBP), on the SPS Supported Controllers screen, select K160 Brake System Control Module - Prepare Module for Removal and follow the on-screen instructions.
  3. On the SPS Supported Controllers screen, select K160 Brake System Control Module - Programming and follow the on-screen instructions.
  4. On the SPS Supported Controllers screen, select K160 Brake System Control Module - Setup and follow the on-screen instructions.
  5. If the Setup Procedures did not complete and a Device Control Limits Exceeded message is displayed refer to Device Control Limits Exceeded Error
  6. Perform the scan tool Control Functions, Brake Pressure Sensor Calibration.
  7. Perform the scan tool Control Functions, Brake System Plunger Pressure Rise Starting Point Learn.
  8. Perform the scan tool Control Functions, Brake System Plunger Motor Position Sensor Learn.
  9. Perform the Hydraulic Brake System Bleeding procedure refer to Hydraulic Brake System Bleeding
  10. If the scan tool procedures did not complete and a Device Control Limits Exceeded message is displayed refer to Device Control Limits Exceeded Error
  11. Clear DTCs.
  12. If ABS, Traction Control and/or Stabilitrak indicators or Brake Related Messages are ON after performing programming and setup, do the following:
    1. Disconnect the scan tool from the X84 Data Link Connector.
    2. Ignition/Vehicle OFF, all access doors closed, all vehicle systems OFF, and all keys at least 3 m (9.8 ft) away from the vehicle. It may take up to 10 min to power down.
    3. Ignition ON/Vehicle In Service Mode, verify ABS, Traction Control and/or Stabilitrak indicators or Brake Messsages are Off. If not, repeat the above step to make sure the vehicle is in sleep mode.
    4. Clear DTCs.