FixVault

Repair Procedures: Removal

CAUTION: Use caution when handling the transfer case.
Preventing the ITA (Integrated Transfer case Actuator) from damage
  1. In case of transporting the transfer case 
    • Use caution when lifting the transfer case from the transporting package to make sure the ITA does not collide with the other transfer case.
    • Use caution for the ITA not to be impacted from contacting the floor or structure.
  2. In case of assembling the transmission 
  • Use caution for the ITA not to be impacted from contacting the transmission, floor or structure.
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  1. Remove the transfer case from the vehicle.

    (Refer to 4 Wheel Drive (AWD) System-"TRANSFER CASE ASSEMBLY ")

  2. Release filler plug (A) and oil drain.
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  3. Use retaining ring plier (B) to open and remove the retaining ring (A).
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  4. Install the gear puller (A) in the rear axle flange (B).
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  5. Remove flange (C) with a puller, incl. shim (A) and O-ring (B).
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  6. Remove radial seal ring (A) with the screwdriver (-).
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