FixVault

Repair Procedures: Removal

  1. Loosen the wheel nuts slightly. Raise the vehicle, and make sure it is securely supported.
  2. Remove the front wheel and tire (A) from the front hub.

    Tightening Torque: 

    107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)

    G12663324Courtesy of HYUNDAI MOTOR AMERICA
    NOTE: Be careful not to damage the hub bolts when removing the front wheel and tire.
  3. Remove the wheel speed sensor by loosening the wheel speed sensor bracket bolt (A) and wheel speed sensor mounting bolt (B).

    [4WD] 

    Tightening Torque: 

    6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

    G12663325Courtesy of HYUNDAI MOTOR AMERICA
  4. Loosen the wheel speed sensor bracket bolt and then disconnect the wheel speed sensor connector (A).

    [2WD] 

    Tightening Torque: 

    6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

    G12663326Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the under cover (A) & (B).
    G12663327Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the tie rod end ball joint from the knuckle.
    1. Remove the split pin
    2. Remove the castle nut
    3. Disconnect the ball joint (A) from knuckle (B) using the special tool (09568-2J100).

      Tightening torque: 

      88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

    G12663328Courtesy of HYUNDAI MOTOR AMERICA
    G12663329Courtesy of HYUNDAI MOTOR AMERICA

    Information 

    Apply a few drops of oil to the special tool. (Boot contact part)

  7. Remove the tension arm (A) from the knuckle by using the SST (09568-2J100).

    [2WD] 

    1. Remove the split pin (B).
    2. Remove the castle nut (C).
    3. Disconnect the ball joint from knuckle using the special tool (09568-2J100).

      Tightening Torque: 

      88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

    G12663330Courtesy of HYUNDAI MOTOR AMERICA
    G12663331Courtesy of HYUNDAI MOTOR AMERICA
  8. Loosen the nut and then remove the compression arm using SST (09568-2j100).

    [4WD] 

    Tightening Torque: 

    88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

    G12663332Courtesy of HYUNDAI MOTOR AMERICA
  9. Loosen the nut and then remove the lateral arm using SST (09568-2j100).

    Tightening Torque: 

    88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

    [2WD] 

    G12663333Courtesy of HYUNDAI MOTOR AMERICA

    [4WD] 

    G12663334Courtesy of HYUNDAI MOTOR AMERICA
  10. Unscrew the steering universal joint bolt (A) to disconnect the universal joint assembly from the steering gear box.

    Tightening Torque: 

    32.4 ~ 37.3 N.m (3.3 ~ 3.8 kgf.m, 23.9 ~ 27.5 lb-ft)

    G12663335Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Keep the steering wheel in a neutral position. Moving the steering wheel may damage the cable inside the clock spring.
    • Tighten the steering column bolts in the same direction as they were removed.
    • Do not reuse the universal joint bolt when installing.
  11. Remove the clip.
    G12663336Courtesy of HYUNDAI MOTOR AMERICA
    G12663337Courtesy of HYUNDAI MOTOR AMERICA
  12. Disconnect the connector.

    [4WD] 

    G12663338Courtesy of HYUNDAI MOTOR AMERICA
    G12663339Courtesy of HYUNDAI MOTOR AMERICA
  13. Loosen the mounting bolt (A). [Both side]
    G12663340Courtesy of HYUNDAI MOTOR AMERICA
  14. Disconnect the EPS connector (A) and then remove the steering gear box.

    Tightening Torque: 

    88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

    [4WD] 

    G12663341Courtesy of HYUNDAI MOTOR AMERICA

    [2WD] 

    G12663342Courtesy of HYUNDAI MOTOR AMERICA
    NOTE: Be careful not to damage the ECU when removing steering gear box.
  15. Using the engine support fixture (SST No.: 09200-38001, 09200-2S100, 09200-2S200), hold the engine assembly safely.
    G12663343Courtesy of HYUNDAI MOTOR AMERICA
  16. Remove the engine mounting bracket of both sides.

    [LAMBDA] 

    Tightening Torque: 

    156.9 ~ 176.5 N.m (16.0 ~ 18.0 kgf.m, 115.7 ~ 130.2 lb-ft)

    G12663344Courtesy of HYUNDAI MOTOR AMERICA

    [TAU] 

    Tightening Torque: 

    63.7 ~ 83.4 N.m (6.5 ~ 8.5 kgf.m, 47.0 ~ 61.5 Ib-ft)

    [LH] 

    G12663345Courtesy of HYUNDAI MOTOR AMERICA

    [RH] 

    G12663346Courtesy of HYUNDAI MOTOR AMERICA
  17. Remove the brake disc cooing air duct. [Both side]

    [2WD] 

    G12663347Courtesy of HYUNDAI MOTOR AMERICA
  18. Loosen the sub frame sub mounting bolts. [Both side]

    [2WD] 

    G12663348Courtesy of HYUNDAI MOTOR AMERICA
  19. Loosen the sub frame mounting bolts and then remove the sub frame.

    [4WD] 

    Tightening Torque: 

    156.9 ~ 176.5 N.m (16.0 ~ 18.0 kgf.m, 115.7 ~ 130.2 lb-ft)

    G12663349Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION: Must use a jack for safety.

    [2WD] 

    Tightening Torque: 

    137.3 ~ 156.9 N.m (14.0 ~ 16.0 kgf.m, 101.3 ~ 115.7 lb-ft)

    G12663350Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION: Must use a jack for safety.
  20. Remove the tension arm/compression arm from the sub frame.

    (Refer to Front Suspension System - "FRONT LOWER ARM ")

  21. Remove the lateral arm from the sub frame.

    (Refer to Front Suspension System - "FRONT LOWER ARM ")

  22. Remove the front stabilizer bar from the sub frame.

    (Refer to Front Suspension System - "FRONT STABILIZER BAR ")

  23. Install in the reverse order of removal.
  24. Check the alignment.

    (Refer to Tires/Wheels - "ALIGNMENT ")