Repair Procedures: Removal
- Turn ignition switch OFF and the disconnect the battery negative (-) cable.
- Raise the vehicle, and make sure it is securely supported.
- Separate the propeller shaft assembly (A) after loosening the bolts.
Tightening torque :
49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb.ft)
- Loosen the bolts and then removing the ground line (A).
- Loosen the bolts and then removing the muffler bracket (A).
Tightening torque :
29.4 - 39.2 N.m (3.0 - 4.0 kgf.m, 21.7 - 28.9 lb-ft)
- Remove the transmission cross member (A) after loosening the bolts and nuts.
Tightening torque :
Bolts: 58.8 - 73.5 N.m (6.0 - 7.5 kgf.m, 43.4 - 54.2 lb-ft)
Nuts: 29.4 - 34.3 N.m (3.0 - 3.5 kgf.m 21.7 - 25.3 lb-ft)
- Remove the exhaust manifold stay (A).
Tightening torque :
49.0 - 58.8 N.m (5.0 - 6.0 kgf.m, 36.2 - 43.4 lb-ft)
- Remove the clip (A) and clutch tube (B) after loosening the bolt of wiring bracket.
- Remove the vacuum pump.
(Refer to Brake System - "VACUUM PUMP ")
- Disconnect the back-up lamp switch connector (A) and then remove the bracket of wiring (B).
- Disconnect the neutral switch connector (A).
- Disconnect the CKP sensor connector (A) after loosening the bolt.
- Separate the select rod.
- Press the clip (A) on the both sides and pull them towards the inside.
- Separate the retension clip (A) by pulling it toward the "F" arrow.
- Remove the select rod shaft (B).NOTE:
- Push the retention clip enough and remove the shaft to the bottom.
- When installing the retention clip, cover the shaft's upper and bottom parts completely with the retention clip so that the shaft is not out of its place.
- Separate the select rod (C) from the transmission.
- Press the clip (A) on the both sides and pull them towards the inside.
- Separate the base bracket.
- Remove the dust cover (A).
Tightening torque :
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)
- Remove the manual transmission assembly.
- Loosen the transmission lower mounting bolts (A), (B).
Tightening torque :
- 39.2 - 46.1 N.m (4.0 - 4.7 kgf.m, 28.9 - 34.0 lb-ft)
- 34.3 - 46.1 N.m (3.5 - 4.7 kgf.m, 25.3 - 34.0 lb-ft)
- 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)
- 42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)
[Transmission side -> Engine side]
[Engine side ->Transmission side]
- Loosen the starter motor mounting bolts (C).
- Loosen the transmission upper mounting bolts (D).
- Remove the manual transmission assembly (E).CAUTION:
- Be careful not to damage other system or parts near by when removing the engine and transmission assembly.
- Loosen the transmission lower mounting bolts (A), (B).