FixVault

Repair Procedures: Removal

  1. Disconnect the negative battery terminal.
  2. Remove the engine cover.

    (Refer to Engine and Transmission Assembly - "ENGINE COVER ")

  3. Remove the engine room front under cover.

    (Refer to Engine and Transmission Assembly - "ENGINE ROOM UNDER COVER ")

  4. Drain the coolant.

    (Refer to Cooling System - "COOLANT ")

  5. Disconnect the coolant vent hose (A).
    G13543037Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the surge tank.

    (Refer to Intake and Exhaust System - "SURGE TANK ")

  7. Remove the foam (A).
    G13543038Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the intake manifold (A).
    G13543039Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Be sure to drain the engine coolant before removing the intake manifold.
    • If any coolant drained from the cylinder head vent hole has entered the intake port. This can potentially lead to engine trouble.
  9. Disconnect the water hose (A).
    G13543040Courtesy of HYUNDAI MOTOR AMERICA
  10. Remove the water gasket (A).

    [LH] 

    G13543041Courtesy of HYUNDAI MOTOR AMERICA

    [RH] 

    G13543042Courtesy of HYUNDAI MOTOR AMERICA