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Repair Procedures: Removal

WARNING: This page is about a different variant/trim than selected.
NOTE:
  • Do not disassemble the BJ assembly.
  • Special grease must be applied to the driveshaft joint. Do not substitute with another type of grease.
  • The boot band should be replaced with a new one.
  1. Remove the front drive shaft.

    (Refer to Driveshaft Assembly - "FRONT DRIVESHAFT ")

  2. Remove the clip (B) from the transmission side joint spline (A).
    G13540264Courtesy of HYUNDAI MOTOR AMERICA
  3. Remove the transmission side joint (TJ) both boot band.
    G13540265Courtesy of HYUNDAI MOTOR AMERICA
    G13540266Courtesy of HYUNDAI MOTOR AMERICA
  4. Pull the transmission side joint (TJ) boot.
  5. After removing the clip, separate from the joint (TJ) boot (A) on the transmission side. Then put aside the TJ boot and the outer race (B) of TJ after wiping the grease inside the outer race of TJ.
    G13540267Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Be careful not to damage the boot.
    • As shown below, mark (D) on the roller (A) of trunnion assembly, outer race (B) of TJ and spline part (C) for assembling work.
      G13540268Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the circlip (A) by using the snap ring plier (-) driver.
    G13540269Courtesy of HYUNDAI MOTOR AMERICA
  7. Clean the trunnion assembly.
  8. Remove the transmission side joint (TJ) boot (A).
    NOTE:
    • For reusing the boot (A), wrap tape (B) around the driveshaft splines (C) to protect the boot (A).
    G13540270Courtesy of HYUNDAI MOTOR AMERICA
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