FixVault

Repair Procedures: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Set No. 1 cylinder to TDC.
    1. Turn the crankshaft damper pulley clockwise and align its groove with the timing mark of the timing chain cover.
      G15555549Courtesy of HYUNDAI MOTOR AMERICA
    2. Check that the mark of the intake and exhaust CVVT sprockets timing are in straight line on the cylinder head surface as shown in the illustration. If not, turn the crankshaft clockwise one revolution (360°).

      [LH intake] 

      G15555550Courtesy of HYUNDAI MOTOR AMERICA

      [LH exhaust] 

      G15555551Courtesy of HYUNDAI MOTOR AMERICA

      [RH intake] 

      G15555552Courtesy of HYUNDAI MOTOR AMERICA

      [RH exhaust] 

      G15555553Courtesy of HYUNDAI MOTOR AMERICA
      NOTE:
      • If timing marks are not in line, turn the crankshaft clockwise one revolution (360°). (Do not rotate crankshaft counterclockwise.)
  2. Remove the timing chain cover.

    (Refer to Timing System - "TIMING CHAIN COVER ")

    NOTE:
    • Before removing the timing chain, mark the RH/LH timing chain with an identification based on the location of the sprocket because the identification mark on the timing chain for timing mark can be erased.

    [LH intake and exhaust] 

    G15555554Courtesy of HYUNDAI MOTOR AMERICA

    [RH intake and exhaust] 

    G15555555Courtesy of HYUNDAI MOTOR AMERICA

    [Crankshaft] 

    G15555556Courtesy of HYUNDAI MOTOR AMERICA
  3. Remove the oil pump chain and oil pump sprocket.

    (Refer to Lubrication System - "OIL PUMP ")

  4. Install a set pin after compressing the timing chain tensioner by hold the ratchet clip (A).
    G15555557Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the RH timing chain cam to cam guide (A).
    G15555558Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the RH timing chain tensioner (A).
    G15555559Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the RH timing chain tensioner arm (A).
    G15555560Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the RH timing chain (A).
    G15555561Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the RH timing chain guide (A).
    G15555562Courtesy of HYUNDAI MOTOR AMERICA
  10. Remove the RH crankshaft chain sprocket (A).
    G15555563Courtesy of HYUNDAI MOTOR AMERICA
  11. Install a set pin after compressing the timing chain tensioner by hold the ratchet clip (A).
    G15555564Courtesy of HYUNDAI MOTOR AMERICA
  12. Remove the LH timing chain cam to cam guide (A).
    G15555565Courtesy of HYUNDAI MOTOR AMERICA
  13. Remove the LH timing chain tensioner (A).
    G15555566Courtesy of HYUNDAI MOTOR AMERICA
  14. Remove the LH timing chain tensioner arm (A).
    G15555567Courtesy of HYUNDAI MOTOR AMERICA
  15. Remove the LH timing chain (A).
    G15555568Courtesy of HYUNDAI MOTOR AMERICA
  16. Remove the LH timing chain guide (A).
    G15555569Courtesy of HYUNDAI MOTOR AMERICA
  17. Remove the LH crankshaft chain sprocket (A).
    G15555570Courtesy of HYUNDAI MOTOR AMERICA
  18. Remove the LH timing chain tensioner adapter (A).
    G15555571Courtesy of HYUNDAI MOTOR AMERICA