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Home › Genesis › 2021 › GV80 3.5T Advanced › Repair and Diagnosis › Suspension › Front Suspension › Front Suspension System › Front Cross Member › Repair Procedures › Removal

Repair Procedures: Removal

  1. Turn ignition switch OFF and disconnect the negative (-) battery cable.
  2. Loosen the bolt (A) and then separate the universal joint from the steering column and shaft.

    Tightening torque: 

    32.4 - 37.3 N.m (3.3 - 3.8 kgf.m, 23.9 - 27.5 lb-ft)

    G14722050Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Keep the steering wheel in a neutral position. Moving the steering wheel may damage the cable inside the clock spring.
    • Tighten the steering column bolts in the same direction as they were removed.
    • Do not reuse the universal joint bolt when installing.
  3. Remove the engine side cover (A).
    G14722051Courtesy of HYUNDAI MOTOR AMERICA
  4. Remove the LH side cover (A).
    G14722052Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the service cover (A).
    G14722053Courtesy of HYUNDAI MOTOR AMERICA
  6. Disconnect the continuously variable damping control connector (A) and then remove the cap (B).
    G14722054Courtesy of HYUNDAI MOTOR AMERICA
  7. Assemble the engine support fixture.

    (Refer to Special Service Tools - "ENGINE SUPPORT FIXTURE ASSEMBLY DRAWING ")

  8. Using the engine support fixture (A), hold the engine and transaxle assembly safely.
    G14722055Courtesy of HYUNDAI MOTOR AMERICA
  9. Loosen the engine mounting bracket nut (A).

    Tightening torque: 

    63.7 - 83.3 N.m (6.5 - 8.5 kgf.m, 47.0 - 61.5 lb-ft)

    [LH] 

    G14722056Courtesy of HYUNDAI MOTOR AMERICA

    [RH] 

    G14722057Courtesy of HYUNDAI MOTOR AMERICA
  10. Loosen the wheel nuts slightly.

    Raise the vehicle, and make sure it is securely supported.

  11. Remove the front wheel and tire (A) from front hub.

    Tightening torque: 

    137.3 - 156.9 N.m (14.0 - 16.0 kgf.m, 101.3 - 115.7 lb-ft)

    NOTE:
    • Safely remove the wheel and tire (A) using the guide bolt included in the Tire Mobility Kit (TMK).
      G14722058Courtesy of HYUNDAI MOTOR AMERICA
    • Be careful not to damage the hub bolts when removing the front wheel and tire (A).
    G14722059Courtesy of HYUNDAI MOTOR AMERICA
  12. Remove the under cover.

    (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")

  13. Remove the front wheel guard.

    (Refer to Body (Interior and Exterior) - "FRONT WHEEL GUARD ")

  14. Disconnect the R-MDPS connector (A).
    G14722060Courtesy of HYUNDAI MOTOR AMERICA
  15. Remove the R-MDPS wiring clip (A) from the cross member.
    G14722061Courtesy of HYUNDAI MOTOR AMERICA
  16. Remove the ground wiring clip (A) from the cross member.
    G14722062Courtesy of HYUNDAI MOTOR AMERICA
  17. Disconnect the semi active engine mounting connector (A).

    [LH] 

    G14722063Courtesy of HYUNDAI MOTOR AMERICA

    [RH] 

    G14722064Courtesy of HYUNDAI MOTOR AMERICA
  18. Remove the snap pin and then loosen the castle nut (A).

    Tightening torque: 

    98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb-ft)

    G14722065Courtesy of HYUNDAI MOTOR AMERICA
  19. Remove the tension arm ball joint by using the SST (09568-2J100).
    G14722066Courtesy of HYUNDAI MOTOR AMERICA
  20. Remove the tension arm (A) after loosening the bolt and nut.

    Tightening torque: 

    156.9 - 176.5 N.m (16.0 - 18.0 kgf.m, 115.7 - 130.2 lb-ft)

    NOTE:
    • Do not reuse the bolt and nut.
    G14722067Courtesy of HYUNDAI MOTOR AMERICA
  21. Remove the snap pin and then loosen the castle nut (A).

    Tightening torque: 

    98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb-ft)

    G14722068Courtesy of HYUNDAI MOTOR AMERICA
  22. Remove the lateral arm ball joint by using the SST (09568-2J100).
    G14722069Courtesy of HYUNDAI MOTOR AMERICA
  23. Loosen the fork bracket mounting bolt (A).

    Tightening torque: 

    156.9 - 176.5 N.m (16.0 - 18.0 kgf.m, 115.7 - 130.2 lb-ft)

    NOTE:
    • Do not reuse the bolt and nut.
    G14722070Courtesy of HYUNDAI MOTOR AMERICA
  24. Loosen the nut (A) and then remove the stabilizer link from the front knuckle.

    Tightening torque: 

    98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb-ft)

    NOTE:
    • When loosening the nut, fix the outer hexagon of stabilizer bar link.
    • Be careful not to damage the stabilizer link boots.
    G14722071Courtesy of HYUNDAI MOTOR AMERICA
  25. Remove the split pin and then loosen the nut (A).

    Tightening torque: 

    98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb-ft)

    G14722072Courtesy of HYUNDAI MOTOR AMERICA
  26. Remove the tie rod end ball joint (A) by using the SST (09568-2J100).
    G14722073Courtesy of HYUNDAI MOTOR AMERICA
  27. By hammering on a chisel, unlock the driveshaft lock hub nut caulking.
    G14722074Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • If there is screw thread (A) on the end of the nut, unlock the caulking by using a chisel and then loosen the nut to prevent damaging driveshaft screw thread.
    G14722075Courtesy of HYUNDAI MOTOR AMERICA
  28. Loosen the caulking nut (A) from the driveshaft and then separate the driveshaft from the hub assembly by using the plastic hammer.

    Tightening torque: 

    294.2 - 313.8 N.m (30.0 - 32.0 kgf.m, 217.0 - 231.5 lb-ft)

    NOTE:
    • When removing the drive shaft, use a plastic hammer in order to avoid shock applied to the axle.
    • When removing the drive shaft, do not forcibly pull or excessively bend the axle to separate.
    G14722076Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • The driveshaft lock nut must be replaced with new one.
      G14722077Courtesy of HYUNDAI MOTOR AMERICA
    • When replacing the drive lock hub nut, use only the nut with screw thread (A) on the end.
      G14722078Courtesy of HYUNDAI MOTOR AMERICA
    • Tighten the driveshaft lock hub nut to the specified tightening torque, and caulk by using a chisel and hammer.
    • If there are two key seats, perform on all two seats.

    Caulking depth (A):  1.5 mm (0.0591 in)

    G14722079Courtesy of HYUNDAI MOTOR AMERICA
  29. Loosen the mounting bolt and then remove the inner shaft bearing bracket and the front drive shaft (A) from the engine oil pan.

    Tightening torque: 

    49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)

    G14722080Courtesy of HYUNDAI MOTOR AMERICA
  30. Loosen the bolt and then remove the front cross member (A).

    Tightening torque: 

    196.1 - 215.7 N.m (20.0 - 22.0 kgf.m, 144.7 - 159.1 lb-ft)

    G14722081Courtesy of HYUNDAI MOTOR AMERICA
  31. Remove the side cover (A).

    Tightening torque: 

    8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb-ft)

    [LH] 

    G14722082Courtesy of HYUNDAI MOTOR AMERICA

    [RH] 

    G14722083Courtesy of HYUNDAI MOTOR AMERICA
  32. Loosen the bolt and then remove the stabilizer bar (A).

    Tightening torque: 

    49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)

    G14722084Courtesy of HYUNDAI MOTOR AMERICA
  33. Loosen the bolt and then remove the steering gear box (A).

    Tightening torque: 

    107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)

    G14722085Courtesy of HYUNDAI MOTOR AMERICA
  34. Loosen the bolt and then remove the engine mounting bracket (A).

    Tightening torque: 

    49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)

    [LH] 

    G14722086Courtesy of HYUNDAI MOTOR AMERICA

    [RH] 

    G14722087Courtesy of HYUNDAI MOTOR AMERICA
  35. Remove the side cover (A).

    Tightening torque: 

    8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb-ft)

    [LH] 

    G14722088Courtesy of HYUNDAI MOTOR AMERICA

    [RH] 

    G14722089Courtesy of HYUNDAI MOTOR AMERICA
  36. Remove the lateral arm (A) after loosening the bolt and nut.

    Tightening torque: 

    156.9 - 176.5 N.m (16.0 - 18.0 kgf.m, 115.7 - 130.2 lb-ft)

    NOTE:
    • Do not reuse the bolt and nut.

    [LH] 

    G14722090Courtesy of HYUNDAI MOTOR AMERICA

    [RH] 

    G14722091Courtesy of HYUNDAI MOTOR AMERICA
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