FixVault

Repair Procedures: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Set No. 1 cylinder to TDC.
    1. Turn the crankshaft damper pulley clockwise and align its groove with the timing mark of the timing chain cover.
      G16778469Courtesy of HYUNDAI MOTOR AMERICA
    2. Check that the mark of the intake and exhaust CVVT sprockets timing are in straight line on the cylinder head surface as shown in the illustration. If not, turn the crankshaft clockwise one revolution (360°).

      [LH intake] 

      G16778470Courtesy of HYUNDAI MOTOR AMERICA

      [LH exhaust] 

      G16778471Courtesy of HYUNDAI MOTOR AMERICA

      [RH intake] 

      G16778472Courtesy of HYUNDAI MOTOR AMERICA

      [RH exhaust] 

      G16778473Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • If timing marks are not in line, turn the crankshaft clockwise one revolution (360°). (Do not rotate crankshaft counterclockwise.)
  2. Remove the timing chain cover.

    (Refer to Timing System - "TIMING CHAIN COVER ")

    NOTE:
    • Before removing the timing chain, mark the RH/LH timing chain with an identification based on the location of the sprocket because the identification mark on the timing chain for timing mark can be erased.

    [LH intake and exhaust] 

    G16778474Courtesy of HYUNDAI MOTOR AMERICA

    [RH intake and exhaust] 

    G16778475Courtesy of HYUNDAI MOTOR AMERICA

    [Crankshaft] 

    G16778476Courtesy of HYUNDAI MOTOR AMERICA
  3. Remove the oil pump chain and oil pump sprocket.

    (Refer to Lubrication System - "OIL PUMP ")

  4. Install a set pin after compressing the timing chain tensioner by hold the ratchet clip (A).
    G16778477Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the RH timing chain cam to cam guide (A).
    G16778478Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the RH timing chain tensioner (A).
    G16778479Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the RH timing chain tensioner arm (A).
    G16778480Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the RH timing chain (A).
    G16778481Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the RH timing chain guide (A).
    G16778482Courtesy of HYUNDAI MOTOR AMERICA
  10. Remove the RH crankshaft chain sprocket (A).
    G16778483Courtesy of HYUNDAI MOTOR AMERICA
  11. Install a set pin after compressing the timing chain tensioner by hold the ratchet clip (A).
    G16778484Courtesy of HYUNDAI MOTOR AMERICA
  12. Remove the LH timing chain cam to cam guide (A).
    G16778485Courtesy of HYUNDAI MOTOR AMERICA
  13. Remove the LH timing chain tensioner (A).
    G16778486Courtesy of HYUNDAI MOTOR AMERICA
  14. Remove the LH timing chain tensioner arm (A).
    G16778487Courtesy of HYUNDAI MOTOR AMERICA
  15. Remove the LH timing chain (A).
    G16778488Courtesy of HYUNDAI MOTOR AMERICA
  16. Remove the LH timing chain guide (A).
    G16778489Courtesy of HYUNDAI MOTOR AMERICA
  17. Remove the LH crankshaft chain sprocket (A).
    G16778490Courtesy of HYUNDAI MOTOR AMERICA
  18. Remove the LH timing chain tensioner adapter (A).
    G16778491Courtesy of HYUNDAI MOTOR AMERICA