FixVault

Repair Procedures: Removal

  1. Turn ignition switch OFF and disconnect the negative (-) battery cable.
  2. Remove the engine and transmission assembly.

    (Refer to Engine Mechanical System - "ENGINE AND TRANSMISSION ASSEMBLY ")

  3. Remove the transfer case assembly. [In case by AWD apply]
    1. Disconnect the AWD ECU connector (A).
    2. Loosen the bolts and then separate the wiring bracket (B).
      G16771069Courtesy of HYUNDAI MOTOR AMERICA
    3. Loosen the transfer case upper mounting bolts (A).
      G16771070Courtesy of HYUNDAI MOTOR AMERICA
    4. Loosen the transfer case lower mounting bolts (B) and then removing the transfer case.
      G16771071Courtesy of HYUNDAI MOTOR AMERICA
  4. Loosen the bolts (A) and nuts (B) and then removing the transmission bracket (C). [In case by 2WD apply]

    Tightening torque: 

    1. 42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)
    2. 39.2 - 46.1 N.m (4.0 - 4.7 kgf.m, 28.9 - 34.0 lb-ft)
    G16771072Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the items below.
    1. Main connector
    2. Parking release actuator connector
    3. Parking switch connector
    4. Electronic Oil Pump (EOP) connector
    5. Ground line
    6. Wiring bracket
    7. Crank Position Sensor connector
    G16771073Courtesy of HYUNDAI MOTOR AMERICA
    G16771074Courtesy of HYUNDAI MOTOR AMERICA
  6. Loosen the bolts and then removing the ground line (A).
    G16771075Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the Warm up Catalytic Convertor (WCC).
    1. Disconnect the HO2 sensor (A).
    2. Remove the clamp (B).
    3. Loosen the bolts and then removing the Warm up Catalytic Convertor (WCC) (C).
    G16771076Courtesy of HYUNDAI MOTOR AMERICA
  8. Loosen the bolts and then removing the intercooler bracket (A).
    G16771077Courtesy of HYUNDAI MOTOR AMERICA
  9. Loosen the torque converter mounting bolts (B) by rotating the crankshaft using a tool (A).
    G16771078Courtesy of HYUNDAI MOTOR AMERICA
    G16771079Courtesy of HYUNDAI MOTOR AMERICA
  10. Remove the Warm up Catalytic Convertor (WCC).[LH]
    1. Disconnect the HO2 sensor (A).
    2. Remove the clamp (B).
    3. Loosen the bolts and then removing the Warm up Catalytic Convertor (WCC) (C).
    G16771080Courtesy of HYUNDAI MOTOR AMERICA
  11. Loosen the bolts and then separate the wiring bracket (A).
    G16771081Courtesy of HYUNDAI MOTOR AMERICA
  12. Loosen the bolts and nuts and then removing the engine mounting bracket (A) and engine mounting support bracket (B) at the same time.
    G16771082Courtesy of HYUNDAI MOTOR AMERICA
  13. Loosen the transmission upper mounting bolts (A) and the starter motor mounting bolts (B).

    Tightening torque: 

    1. 78.5 - 98.1 N.m (4.3 - 5.5 kgf.m, 57.9 - 72.3 lb-ft)
    2. 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)
    G16771083Courtesy of HYUNDAI MOTOR AMERICA
  14. Loosen the transmission bottom mounting bolts and then removing the transmission (A).

    Tightening torque: 

    39.2 - 46.1 N.m (4.0 - 4.7 kgf.m, 28.9 - 34.0 lb-ft)

    G16771084Courtesy of HYUNDAI MOTOR AMERICA
  15. After separating the transmission from the engine, remove the transmission by lowering the jack slowly.
    CAUTION:
    • Be careful not to damage other nearby wiring or parts when removing the transmission assembly.