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Bench Testing: Brushes

Remove brush holder from alternator. Measure brush length. If brush length is not within specifications, replace brushes. See BRUSH LENGTH SPECIFICATIONS  table.

BRUSH LENGTH SPECIFICATIONS

Application In. (mm)
Standard .41 (10.4)
Limit .22 (5.6)
Fig 1: Measuring Alternator Brush Length
G90D04033Courtesy of AMERICAN HONDA MOTOR CO., INC.