Countershaft Disassembly

Securely clamp the countershaft assembly in a bench vise with wood blocks.

Fig 1: Raising Locknut Tab From Groove In Countershaft
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Use a chisel (A) to raise the locknut tab (B) from the groove in the countershaft.
Remove the locknut (A) and the spring washer (B).

Fig 2: Removing Locknut And Spring Washer
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Support 5th gear (A) on steel blocks (B), then use a press (C) and an attachment (D) to press the countershaft (E) out of the ball bearing (F).

Fig 3: Removing Countershaft Out Of Ball Bearing
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Support 4th gear (A) on steel blocks (B), then use a press (C) and an attachment (D) to press the countershaft (E) out of 4th gear.

Fig 4: Removing Countershaft Out Of 4TH Gear
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Support 3rd gear (A) on steel blocks (B), then use a press (C) and an attachment (D) to press the countershaft (E) out of 3rd gear.

Fig 5: Removing Countershaft Out Of 3RD Gear
Courtesy of AMERICAN HONDA MOTOR CO., INC.