Transfer Assembly Disassembly

Fig 1: Exploded View Of Transfer Assembly Components

Courtesy of AMERICAN HONDA MOTOR CO., INC.

Special Tools Required 

• Holder Handle 07JAB-001020A
• Companion Flange Holder 07RAB-TB4010B

1. Remove the transfer holder assembly (A) from the transfer housing (B).
   Fig 2: Removing Transfer Holder Assembly

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
2. Cut the lock tabs of the locknut using a chisel. Keep all of the chiseled particles out of the transfer driven gear.
   Fig 3: Cutting Lock Tabs Of The Locknut Using A Chisel

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
3. Secure the transfer housing (A) in a bench vise (B) with soft jaws.
   NOTE: To prevent damage to the transfer housing, always use soft jaws or equivalent materials between the transfer housing and the vise.
   Fig 4: Securing Transfer Housing In A Bench Vise

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
4. Install the special tool on the companion flange, then loosen the transfer driven gear shaft locknut.
5. Remove the transfer driven gear locknut (A), the conical spring washer (B), the back-up ring (C), the O-ring (D), and the companion flange (E).
   Fig 5: Removing Transfer Driven Gear Locknut, Conical Spring Washer, Back-Up Ring, O-Ring, & Companion Flange

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
6. Remove the transfer driven gear (A), then remove the transfer spacer (B) from the transfer driven gear.
   Fig 6: Removing Transfer Driven Gear & Transfer Spacer

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
7. Remove the oil seal (A) and the tapered roller bearing (B) from the transfer housing (C).
   Fig 7: Removing Oil Seal & Tapered Roller Bearing

   Courtesy of AMERICAN HONDA MOTOR CO., INC.