FixVault

Exploded View

Fig 1: Exploded View Of Transfer Assembly
G03678035Courtesy of AMERICAN HONDA MOTOR CO., INC.

Special Tools Required 

  1. Remove the transfer holder assembly (A) from the transfer housing (B).
    Fig 2: Removing Transfer Holder Assembly From Transfer Housing
    G03678036Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Cut the lock tabs of the locknut using a chisel. Keep all of the chiseled particles out of the transfer driven gear.
    Fig 3: Cutting Lock Tabs Of Locknut
    G03678037Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Secure the transfer housing (A) in a bench vise (B) with soft jaws.
    NOTE: To prevent damage to the transfer housing, always use soft jaws or equivalent materials between the transfer housing and the vise.
    Fig 4: Loosening Transfer Driven Gear Shaft Locknut
    G03678038Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Install the special tools on the companion flange, then loosen the transfer driven gear shaft locknut.
  5. Remove the transfer driven gear locknut (A), conical spring washer (B), back-up ring (C), O-ring (D), and companion flange (E).
    Fig 5: Removing Transfer Driven Gear Locknut, Conical Spring Washer, Back-Up Ring, O-Ring, And Companion Flange
    G03678039Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Remove the transfer driven gear (A), then remove the transfer spacer (B) from the transfer driven gear.
    Fig 6: Removing Transfer Driven Gear, Transfer Spacer From Transfer Driven Gear
    G03678040Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Remove the oil seal (A) and the tapered roller bearing (B) from the transfer housing (C).
    Fig 7: Removing Oil Seal And Tapered Roller Bearing From Transfer Housing
    G03678041Courtesy of AMERICAN HONDA MOTOR CO., INC.