FixVault

Special Tools Required

Companion flange holder 07XAB-0020100

  1. Remove the transfer cover (A).
    Fig 1: Removing The Transfer Cover
    G01464825Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Remove the transfer drive gear/shaft assembly (B), 25 mm thrust shim (C), and tapered roller bearing (D).
  3. Cut the tab on the locknut using a chisel.
    Fig 2: Cutting The Tab On The Locknut Using A Chisel
    G01464826Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Secure the transfer housing in a bench vise with soft jaws. To prevent damage to the transfer housing, always use soft jaws or equivalent materials between the transfer housing and the vise.
  5. Install the special tool on the companion flange, then loosen the locknut.
    Fig 3: Installing The Special Tool On The Companion Flange & Loosening The Locknut
    G01464827Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Remove the special tool.
  7. Remove the locknut (A), conical spring washer (B), back-up ring (C), O-ring (D), and companion flange (E) from the transfer output shaft (hypoid gear) (F).
    Fig 4: Removing The Locknut, Conical Spring Washer, Back-Up Ring, O-Ring & Companion Flange From The Transfer Output Shaft (Hypoid Gear)
    G01464828Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Remove the transfer output shaft (hypoid gear) (A) from the transfer housing (B), then remove the transfer spacer (C) from the transfer output shaft (hypoid gear).
    Fig 5: Removing The Transfer Output Shaft (Hypoid Gear) From The Transfer Housing & Removing The Transfer Spacer From The Transfer Output Shaft (Hypoid Gear)
    G01464829Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Remove the oil seal (A) and tapered roller bearing (B) from the transfer housing (C).
    Fig 6: Removing The Oil Seal & Tapered Roller Bearing From The Transfer Housing
    G01464830Courtesy of AMERICAN HONDA MOTOR CO., INC.