Pressure Test
Special Tools Required
- A/T high pressure gauge 07AAJ-PLYA100
- A/T pressure hose, 2,210 mm 07MAJ-PY4011A
- A/T pressure hose adapter 07MAJ-PY40120
- A/T oil pressure gauge set w/Panel 07406-0020400 or 07406-0020401
- A/T low pressure gauge 07406-0070300
- Before testing, make sure the transmission fluid is filled to the proper level (see CVT FLUID LEVEL CHECK ).
- Lift the vehicle up on a hoist, or apply parking brake, block rear wheels, and raise the front of the vehicle. Make sure it is securely supported.
- Allow the front wheels to rotate freely.
- Remove the engine under cover on the transmission side.
- Use the following special tools. Do not allow dust or other foreign particles to enter the ports while connecting the gauges.NOTE:
- Drive pulley pressure and driven pulley pressure may be above 3.43 MPa (35.0 kgf/cm2 , 498 psi) when there is a transmission problem that causes the TCM to go into fail-safe mode.
- When troubleshooting you must use the A/T high pressure gauge (07AAJ-PLYA 100) when measuring drive pulley pressure and driven pulley
- Connect the gauge (07406-0020400 or 07406-0020401) to the reverse brake pressure inspection port (A).
- Connect the gauge (07406-0020400 or 07406-0020401) to the forward clutch pressure inspection port (B).
- Connect the low pressure gauge (07406-0070300) to the lubrication pressure inspection port (C).
- Connect the commercially available oil pressure gauges (specs described in step 6) to the drive pulley pressure inspection port (D) and the driven pulley pressure inspection port (E).
- Warm up the engine (the radiator fan comes on), then turn off the engine, and connect the tachometer.
- Start the engine, and run it at 1,500 RPM.
- Shift to the D position, and measure the forward clutch pressure at the forward clutch pressure inspection port (B).
Forward Clutch Pressure
2001-2003 models
Standard: 1.40-1.75 MPa
- (14.3-17.8 kgf/cm 2 , 203-253 psi)
2004-2006 models
Standard: 1.57-1.84 MPa
- (16.0-18.8 kgf/cm 2 , 228-267 psi)
- Shift to the R position, and measure the reverse brake pressure at the reverse brake pressure inspection port (A).
Reverse Brake Pressure
2001-2003 models
Standard: 1.40-1.75 MPa
- (14.3-17.8 kgf/cm 2 , 203-253 psi)
2004-2006 models
Standard: 1.57-1.84 MPa
- (16.0-18.8 kgf/cm 2 , 228-267 psi)
- Shift to the N position, and measure the drive pulley pressure at the drive pulley pressure inspection port (D).
Drive Pulley Pressure
Standard: 0.20-0.70 MPa
- (2.0-7.1 kgf/cm 2 , 29-101 psi)
- Measure the driven pulley pressure at the driven pulley pressure inspection port (E).
Driven Pulley Pressure
Standard: 1.50-2.30 MPa
- (15.3-23.5 kgf/cm 2 , 218-334 psi)
- Measure the lubrication pressure at the lubrication pressure inspection port (C) while holding engine speed at 3,000 RPM.
Lubrication Pressure
Standard: 0.20 MPa
- (2.0 kgf/cm 2 , 28 psi) or more
- If the measurements are out of standard, problems and probable causes are listed in the table:PROBLEM AND PROBABLE CAUSES
Problem Probable causes No or low forward clutch pressure - Forward clutch defective
No or low reverse brake pressure - Reverse brake defective
No or low drive pulley pressure - ATF pump defective
- PH regulator valve defective
- Pulley control valve A defective
- Pulley control valve B defective
Drive pulley pressure too high - PH regulator valve defective
- Pulley control valve A defective
- Pulley control valve B defective
- CVT drive pulley pressure control valve defective
No or low driven pulley pressure - ATF pump defective
- PH regulator valve defective
- Pulley control valve A defective
- Pulley control valve B defective
- CVT driven pulley pressure control valve defective
Driven pulley pressure too high - PH regulator valve defective
No or low lubrication pressure - ATF pump defective
- Lubrication valve defective
- Install the sealing bolts with new sealing washers, and tighten the bolts to the specified torque.
Torque: 18 N.m (1.8 kgf.m, 13 lbf.ft)
NOTE: Do not reuse old sealing washers. - Install the engine undercover.