Section 17 (Charging System (1GR-FE)): Generator: Disassembly

WARNING: This page is about a different car, the 2007 Toyota Tacoma. However, it is still accessible from the selected car via links, so may be relevant.

REMOVE GENERATOR PULLEY

SST 09820-63010 (09820-06010, 09820-06020)

HINT:

GENERATOR PULLEY

SST 1-A and B	09820-06010
SST 2	09820-06020

Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.
Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf)

NOTE: Check that SST is secured on the rotor shaft.

Fig 1: Tightening SST 1-B Clockwise
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Mount SST 2 in a vise.
Insert SST 1-A and B into SST 2, and attach the pulley nut to SST 2.

Fig 2: Inserting SST 1-A & B Into SST 2
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
To loosen the pulley nut, turn SST 1-A in the direction shown in Fig 3.
NOTE: To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half turn.

Fig 3: Turning SST 1-A
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Remove the generator from SST 2.
Remove the pulley nut and pulley.

REMOVE REAR GENERATOR END COVER
1. Place the generator on the pulley.
2. Remove the 3 nuts, then remove the rear end cover.
  
  Fig 5: Removing Rear End Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
1. Remove the plate seal.
2. Remove the 2 nuts, then remove the brush holder.
3. Remove the plate seal.
  
  Fig 7: Removing Generator Brush Holder Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE GENERATOR COIL ASSEMBLY
1. Remove the 4 bolts.
  
  Fig 8: Removing Generator Coil Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, remove the coil.
  SST 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011)
  
  Fig 9: Removing Coil Using SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE GENERATOR ROTOR ASSEMBLY
1. Remove the generator washer and the generator rotor.
  
  Fig 10: Removing Generator Washer & Rotor
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE GENERATOR DRIVE END FRAME BEARING
1. Check the bearing whether it is rough or worn. If necessary, replace the bearing.
  
  Fig 11: Checking Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 4 screws, then remove the retainer plate.
  
  Fig 12: Removing Retainer Plate
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using SST, tap out the bearing.
  SST 09950-60010 (09951-00250), 09950-70010 (09951-07100)
  
  Fig 13: Tapping Out Bearing Using SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002