2010 Fit: PDI Information (09-059)

2010 FIT: PDI INFORMATION

TECHNICAL SERVICE BULLETIN

REVISION SUMMARY

Under PDI PROCEDURE, TPMS sensor activation and setting tire pressures were moved to the beginning of the process.

The 2010 Fit continues to use a unique type of PDI procedure. This procedure focuses your attention on important customer satisfaction areas to meet or exceed our customers' expectations.

The PDI is a four-part process. Each process is important for a successful delivery.

• Make Sure the TPMS Sensors Are Operational, and Set the Tire Pressures 
• Mechanical Inspection 
• Road Test 
• Final Inspection 

WARRANTY CLAIM INFORMATION

None. The information in this service bulletin is considered part of the PDI.

PDI PROCEDURE

1. Park the vehicle on level ground with an available lift. You may do the entire mechanical portion of the inspection with the vehicle on the lift.
2. As you exit the vehicle, note the tire pressure specifications listed on the tire information label in the driver's doorjamb.
3. Remove the following items from the interior:
   • PDI shipping bag and the tool kit in the rear floor area
     NOTE: These items sometimes move around during shipping. If they are not in the rear floor area, check under the rear seat.
   • Loose items in the glove box (antenna mast, radio code card, and the shift-interlock release cover, if applicable)
   • Wheel covers, if applicable, on the right-front floor

   Make Sure the TPMS Sensors Are Operational, and Set the Tire Pressures 

   NOTE: If this procedure is not done properly during the PDI, the TPMS indicator will come on after the customer drives about 20 miles. When the TPMS indicator comes on, the TPMS control unit also sets one or more of these TPMS DTCs: 32, 34, 36, 38, or 41. The repair of any of these DTCs at PDI, or shortly after, is not warrantable.
4. Turn the ignition switch to LOCK (0).
5. Use a tire pressure gauge with a bleeder valve to quickly lower the pressure in one tire to 18 psi or less. 
   NOTE: The tire pressure must be lowered by at least 3 psi within 15 seconds,  or the TPMS sensor in the wheel will not be activated.
   • If you are not sure the TPMS sensors were activated, refer to the December 2008 ServiceNews article, Meet the New TPMS Sensor Tool! 
   • To ensure accuracy, periodically check your tire pressure gauge with the calibration tool, P/N 07AAJ-000A100, H/C 8298457.
6. Adjust the tire pressure to the cold inflation pressure listed on the driver's doorjamb label. If you are in a cold climate region, make sure the tire is at the same temperature as the outside air before adjusting the pressure; otherwise, the TPMS low tire pressure indicator may show low tire pressure in cold weather.
7. Repeat the above steps for the other three tires.
   NOTE: The spare tire does not have a TPMS sensor. Make sure that the spare tire is inflated to the pressure listed on the doorjamb label.

Mechanical Inspection 

Exterior Inspection 

8. Check the paint finish for dents, dings, scratches, or blemishes.
9. Make sure the body gaps are even and the gap spacing is consistent.

   Under-Hood Inspection 

10. Release and raise the hood, then attach the support rod.
11. Check the engine compartment for damage, leaks, and loose components. Make sure the battery box is securely mounted and the cable clamps are tight.
12. To ensure long battery life and that the customer receives a fully charged battery, the battery should be checked in these instances:
    • When the vehicle first arrives at the dealership
    • During the PDI (if done at a later time)
    • During regular intervals
    • Just before delivering the vehicle to the customer

    Test the battery with the ED-18 battery tester using the instructions in Service Bulletin 88-023 , BATTERY TESTING AND REPLACEMENT. Do not use the battery's test indicator window to check its state of charge. If the ED-18 tester does not show GOOD BATTERY,  charge the battery (refer to Service Bulletin 89-003 , Battery Maintenance at Dealers)  , then recheck it.

    Write down the GOOD BATTERY  10-digit code in the Honda Service History booklet: During the PDI, write down the code in the "Under Hood (Engine Cold)" section, and then when the vehicle is delivered to the customer, write down the code in the "Final Inspection (At Delivery)" section.

13. Check all fluid levels:
    • Engine oil
    • Engine coolant
    • Automatic transmission fluid, if applicable
    • Brake fluid
    • Clutch fluid, if applicable
    • Windshield washer fluid

    Install the PDI Items 

14. In the under-dash fuse/relay box, there is an orange backup fuse holder that contains a 7.5 A fuse and a 10 A fuse. When the vehicle completes all of the operation checks at the factory, the vehicle is electronically commanded to blow the 7.5 A backup fuse.
15. Before installing the new backup fuse, wait at least 1 minute after turning the ignition switch to LOCK (0), then pull open the fuse access panel on the lower driver's side dashboard and pull out the orange fuse holder. Note the cut-out at the upper corner of the holder.
    Fig 1: Under-Dash Fuse/Relay Box

    
    Fig 2: Orange Backup Fuse Holder

    
16. Turn the fuse holder over so that the cut-out is at the bottom, then reinsert the holder and the two fuses into fuse/relay box.
    Fig 3: Cut-Out Position

    
17. Pull out the fuse holder again. The blown 7.5 A fuse should come out with the holder, and the new 10 A backup fuse should stay in the No. 1 position in the fuse box. Make sure the fuse is securely seated. Discard the fuse holder and the blown 7.5 A fuse.
    Fig 4: Pulling Fuse Holder

    
18. Remove the cover from the antenna base, then install the antenna mast hand-tight in its base on the rear of the roof.
    Fig 5: Antenna Base

    
19. With automatic transmission:  Install the shift-interlock release cover with its notch facing the driver's side.
    Fig 6: Shift-Interlock Release Cover

    
20. Raise the vehicle on a lift to half-height.
21. If state regulations require the use of a front license plate, install the front license plate holder as shown.
    Fig 7: Front License Plate Holder

    
22. Install the rear strakes as shown.
    Fig 8: Rear Strakes

    
23. Base models:  Remove the shipping protection from the wheels, then install the wheel covers.
24. Sport models:  Remove the shipping protection from the wheels.
25. Raise the vehicle on the lift to full-height.
26. Install the four body plugs.
    NOTE: The body plugs are part of the noise reduction package. They play a significant role in reducing road noise.
    Fig 9: Body Plugs (Front)

    
    Fig 10: Body Plugs (Rear)

    
27. Sport models:  Remove the protective tape from the front spoiler.
    Fig 11: Front Spoiler

    

    Undercarriage Inspection 

28. Inspect the undercarriage for any leaks or damage that may have occurred during shipping.
29. Inspect the tires for defects or damage.
    NOTE: You only need to check the wheel nut torque on wheels that have been removed or replaced.
30. Inspect the front and rear suspension bolts for torque paint.
    NOTE: The factory uses paint to indicate that the bolts have been properly torqued.
31. Lower the vehicle to the ground.

    Interior Inspection 

32. Remove the spare tire. Inspect and adjust the spare tire pressure to the specification that you noted on the driver's doorjamb, then reinstall the spare tire.
    NOTE: The spare tire does not have a TPMS sensor.
33. Place the tool kit securely in the left rear corner of the spare tire well. Make sure it will not move when the vehicle is driven.
    NOTE: Do not leave the tool kit loose in the spare tire well or in the spare tire rim. The kit will move during vehicle operation and make noise.
34. Inspect the rear cargo area for cleanliness, damage, and defects, and make sure the rear cargo cover is properly positioned.
35. Inspect the passenger compartment for cleanliness, damage, and defects.
    NOTE: Seats, floors, and door panels are the most common areas to become dirty prior to customer delivery. Pay special attention to make sure these areas are clean.

    Initialize and Check Systems 

36. Get the audio or the navigation unit code card and labels from the glove box.
37. Turn on the audio or the navigation unit, then enter the code.
38. Set all the radio station presets with popular local radio stations, and then set the clock.
39. Apply an audio or navigation unit code label and a serial number label to the Anti-Theft Radio I.D. Card.
40. Apply the other audio or navigation unit code label and the serial number label to the repair order, which is kept in the dealer's service records.
    NOTE: Do not apply an audio or navigation unit code label to the glove box.
41. Use all of the keys and the remote transmitters when you check these items:
    • Doors and manual locks (including child safety locks)
    • Keyless remote operation and security system on Sport model
42. Start the engine, and check for proper operation of these items:
    • Audio functions, including the USB audio input on Sport models
    • Horn
    • Front and rear wipers and washers
    • Exterior lights and turn signals
    • Interior lights
    • Power windows, locks, and mirrors
    • Seat belt, latch, and inertia lock operation on all belts
    • Accessory power socket
43. Do the idle learn procedure (the engine should be warmed up and idling from step  42, and the cooling fans should have already cycled twice):
    • Make sure all electrical items (A/C, audio unit, defogger, lights, etc.) are off.
    • Let the engine idle (throttle closed and all electrical items off) for 10 minutes. 
44. While the engine is idling, sign on to the Interactive Network (iN), and do a VIN status inquiry for open recalls and product updates. If any are found, note them on the repair order. They must be completed prior to customer delivery.
45. Do the PDI of the navigation system (if equipped). Refer to Service Bulletin 08-058 , 2009-10 Fit: PDI of the DVD Navigation System.