Exploded View

Fig 1: Identifying Countershaft Replacement Components With Torque Specifications

Courtesy of AMERICAN HONDA MOTOR CO., INC.

NOTE: Refer to EXPLODED VIEW as needed during the following procedure.

Cut the lock tab (A) off the countershaft locknut (B) using a chisel (C).
NOTE: Keep all of the chiseled particles out of the countershaft.

Fig 2: Cutting Lock Tab Off Countershaft Locknut Using Chisel
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Hold the countershaft securely with a wrench and a vise, loosen the locknut, and remove it. The locknut has left-hand threads.

Fig 3: Holding Countershaft Securely With Wrench & Vise
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Place the countershaft 5th gear (A) on press bases (B), and place a spacer (C) between the countershaft (D) and the press to prevent damaging the countershaft.

Fig 4: Placing Countershaft 5th Gear On Press Bases
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Support the bottom of the countershaft with one hand, then press the countershaft out of the press-fitted bearing (E) and the press-fitted reverse selector hub. Some reverse selector hubs are not press-fitted, remove the countershaft out of the press-fitted bearing.
Remove the remaining parts from the countershaft.
Inspect the bearing for galling and rough movement.
Check the shaft bearing surfaces for scoring and excessive wear, and check the shaft splines for excessive wear and damage.
Check the idler gear axial clearance and 4th gear axial clearance (see COUNTERSHAFT IDLER GEAR AND 4TH GEAR AXIAL CLEARANCE INSPECTION ).