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Home › Honda › 2012 › CR-Z Base, Automatic CVT Trans › Repair and Diagnosis › External Pages › Different variant/trim › Section 1 (Manual Transmission) › Manual Transmission › Mainshaft Reassembly › Exploded View

Exploded View

WARNING: This page is about a different variant/trim than selected.
Fig 1: Exploded View Of Mainshaft Assembly
G06950755Courtesy of AMERICAN HONDA MOTOR CO., INC.

Special Tools Required 

NOTE: Refer to the EXPLODED VIEW , as needed, during this procedure.
  1. Clean all the parts in solvent, dry them, and apply MTF to all contact surfaces.
  2. Install the needle bearing (A) and 3rd gear (B) onto the mainshaft (C).
    Fig 2: Identifying Needle Bearing And 3rd Gear On Mainshaft
    G06950756Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Install the synchro ring (A) with the synchro spring (B) onto 3rd gear (C).
    Fig 3: Identifying Synchro Ring With Synchro Spring On 3rd Gear
    G06950757Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Install the 3rd/4th synchro hub (A) by aligning the synchro ring fingers (B) with the grooves (C) in the 3rd/4th synchro hub.
    NOTE: Make sure to install the 3rd/4th synchro hub in the direction shown.
    Fig 4: Installing 3rd/4th Synchro Hub By Aligning Synchro Ring Fingers With Grooves On 3rd/4th Synchro Hub
    G06950758Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Press on the 3rd/4th synchro hub (A) using the 40 mm driver handle (B).
    Fig 5: Pressing On 3rd/4th Synchro Hub Using Driver Handle
    G06950759Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Install the 3rd/4th synchro sleeve (A) by aligning the stops (B) of the 3rd/4th synchro sleeve and the 3rd/4th synchro hub. After installation, check the operation of the 3rd/4th synchro hub set (see SYNCHRO SLEEVE AND HUB INSPECTION AND REASSEMBLY  ).
    Fig 6: Installing 3rd/4th Synchro Sleeve By Aligning Stops Of 3rd/4th Synchro Sleeve And 3rd/4th Synchro Hub
    G06950760Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Install the synchro ring (A) with the synchro spring (B) by aligning the synchro ring fingers (C) with the grooves (D) in the 3rd/4th synchro hub.
    Fig 7: Installing Synchro Ring With Synchro Spring By Aligning Synchro Ring Fingers With Grooves On 3rd/4th Synchro Hub
    G06950761Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Install 4th gear (A) onto the synchro ring (B).
    Fig 8: Identifying 4th Gear On Synchro Ring
    G06950762Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Install the 4th/5th gear distance collar (A) with the needle bearings (B) and 5th gear (C).
    Fig 9: Identifying 4th/5th Gear Distance Collar With Needle Bearings And 5th Gear
    G06950763Courtesy of AMERICAN HONDA MOTOR CO., INC.
  10. Install the synchro ring (D) with the synchro spring (E) onto 5th gear.
  11. Install the 5th/6th synchro hub (A) by aligning the synchro ring fingers (B) with the grooves (C) in the 5th/6th synchro hub.
    Fig 10: Installing 5th/6th Synchro Hub By Aligning Synchro Ring Fingers With Grooves On 5th/6th Synchro Hub
    G06950764Courtesy of AMERICAN HONDA MOTOR CO., INC.
  12. Press on the 5th/6th synchro hub (A) using the 40 mm driver handle (B) and the 30 mm bearing driver attachment (C).
    Fig 11: Pressing On 5th/6th Synchro Hub Using Driver Handle And Bearing Driver Attachment
    G06950765Courtesy of AMERICAN HONDA MOTOR CO., INC.
  13. Install the 5th/6th synchro sleeve (A) by aligning the slots of the 5th/6th synchro sleeve and the 5th/6th synchro hub (B). After installation, check the operation of the 5th/6th synchro hub set (see SYNCHRO SLEEVE AND HUB INSPECTION AND REASSEMBLY  ).
    NOTE: Make sure to align the slots in the 5th/6th synchro hub as shown.
    Fig 12: Identifying 5th/6th Synchro Sleeve And 5th/6th Synchro Hub
    G06950766Courtesy of AMERICAN HONDA MOTOR CO., INC.
  14. Install the synchro ring (A) with the synchro spring (B) by aligning the synchro ring fingers (C) with the grooves (D) in the 5th/6th synchro hub.
    Fig 13: Installing Synchro Ring With Synchro Spring By Aligning Synchro Ring Fingers With Grooves On 5th/6th Synchro Hub
    G06950767Courtesy of AMERICAN HONDA MOTOR CO., INC.
  15. Install the 6th gear distance collar (E) with the needle bearing (F) and 6th gear (G).
  16. Press on a new angular ball bearing (A) using the 40 mm driver handle (B), the 25 mm attachment (C), and a press (D).
    NOTE: Make sure the angular ball bearing is installed in the correct direction.
    Fig 14: Pressing On Angular Ball Bearing Using Driver Handle, Attachment And Press
    G06950768Courtesy of AMERICAN HONDA MOTOR CO., INC.
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