Windshield Removal and Installation: Installation

1. Scrape smooth the original adhesive with a knife until there is a thickness of about 1~2 mm (0.04~0.08 in) on the bonding surface around the entire windshield opening flange:
   • Do not scrape down to the painted surface of the body; damaged paint will interfere with proper bonding.
   • Remove the rubber dam and the fasteners from the body.
2. Clean the body bonding surface with a shop towel dampened in isopropyl alcohol. After cleaning, keep oil, grease, and water from getting on the clean surface.
3. If you are reinstalling the original windshield, scrape off all of the original adhesive, the clips, the dashboard seal, and the rubber dam from the windshield with a putty knife. Clean the boning surface on the inside face and the edge of the windshield with isopropyl alcohol. Make sure the bonding surface is kept free of water, oil, and grease.
4. Cut the side rubber dams (B) to correct length according to the table.

   Length	QTY
   970 mm (38.19 in)	3

5. Apply primer to the upper clip and the rubber dams mounting areas on the windshield (A), and let it dry. Remove the adhesive backing, and attach the side rubber dams (B) and the upper clips (C) to the inside face of the windshield as shown:
   Fig 1: Identifying Primer Applying Areas On Upper Clip And Rubber Dams Mounting Areas Of Windshield

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
   • Be sure the rubber dams and the clips line up with the alignment marks (D, E, and F).
   • Be careful not to touch the windshield where the adhesive will be applied.
6. Cut the dashboard seal (A) to correct length according to the table.

   Length	QTY
   1350 mm (53.15 in)	1

7. Attach the dashboard seal (A) with adhesive tape to the inside surface of the windshield (B) as shown, using the edge of the black ceramic-coated area (C) as shown:
   • Make sure the dashboard seal lines up with the alignment marks (D).
   • Be careful not to touch the windshield where the adhesive will be applied.
     Fig 2: Identifying Dashboard Seal And Black Ceramic-Coating Applying Areas On Windshield

     Courtesy of AMERICAN HONDA MOTOR CO., INC.
8. Attach the windshield molding (A) with adhesive tape (B) to the upper edge of the windshield (C).
   NOTE: Be careful not to touch the windshield where the adhesive will be applied.
   Fig 3: Connecting Windshield Molding And Adhesive Tape On Upper Edge Of Windshield

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
9. Set the windshield (A) in the opening, and center it. Make alignment marks (B) across the windshield and the body with a grease pencil at the four points shown:
   • Make sure both clips (C) contact with the edge of the body holes.
   • Be careful not to touch the windshield where the adhesive will be applied.
10. Remove the windshield.
    Fig 4: Identifying Alignment Marks On Windshield Glass And Body

    Courtesy of AMERICAN HONDA MOTOR CO., INC.
11. Apply a light coat of primer along the edge of the windshield (A) between the rubber dam (B) and the windshield molding (C) as shown, then lightly wipe it off with gauze or cheesecloth:
    • Apply the primer to around edge of the windshield using the printed dots (D) on the windshield as a guide.
    • Do not apply body primer to the windshield, and do not mix up the body primer applicator and the glass primer applicator.
    • Never touch the primed surfaces with your hands. If you do, the adhesive may not bond to the windshield properly, causing a leak after the windshield is installed.
    • Keep water, dust, and abrasive materials away from primed surfaces.
      Fig 5: Identifying Primer Applying Areas On Windshield Between Rubber Dam And Windshield Molding

      Courtesy of AMERICAN HONDA MOTOR CO., INC.
12. Carefully apply a light coat of the body primer to any exposed paint or metal on the windshield mounting flange. Let the body primer dry for at least 10 minutes:
    • Do not apply the glass primer to any remaining original adhesive on the flange.
    • Cover on the dashboard before applying the body primer.
    • Do not to mix up the body primer applicator and the glass primer applicator.
    • Never touch the primed surfaces with your hands.
      Fig 6: Identifying Body Primer Applying Areas On Windshield Mounting Flange

      Courtesy of AMERICAN HONDA MOTOR CO., INC.
13. Cut a "V" in the end of the nozzle (A) on the adhesive cartridge as shown.
    Fig 7: Identifying Adhesive Cartridge Cutting Dimensions

    Courtesy of AMERICAN HONDA MOTOR CO., INC.
14. Put the cartridge in a caulking gun, and run a continuous bead of the adhesive (A) around the edge of the windshield (B) along the edge of the rubber dam (C) and the windshield molding (D) as shown:
    • Use the printed dots (E) as a guide when you apply the adhesive to the windshield.
    • Apply the adhesive within 30 minutes after applying the primer.
    • Make a slightly thicker bead at each corner.
15. Hold the windshield with suction cups over the opening, align it with the alignment marks and set it down on the adhesive. Lightly push on the windshield until its edges are fully seated on the adhesive all the way around.
    NOTE: Do not open or close any of the doors for about an hour until the adhesive is dry.
16. Remove the excess adhesive with a putty knife or a shop towel dampened with isopropyl alcohol.
17. Wait at least an hour for the adhesive to dry, then spray water over the windshield and check for leaks. Mark the leaking areas, let the windshield dry, then seal with sealant: Let the vehicle stand for at least 4 hours after windshield installation. If the vehicle has to be used within the first 4 hours, it must be driven slowly.
    Fig 8: Identifying Adhesive Applying Areas On Windshield

    Courtesy of AMERICAN HONDA MOTOR CO., INC.
18. Advise the customer not to do the following things for 2 to 3 days:
    • Slam the doors with all the windows rolled up.
    • Twist the body excessively (such as when going in and out of driveways at an angle or driving over rough, uneven roads).

1. Install the side windshield trim (A).
   Fig 9: Installing Side Windshield Trim

   Courtesy of AMERICAN HONDA MOTOR CO., INC.

1. Install the roof rail (A), then install the nuts (B).
   Fig 10: Roof Rail And Nuts With Torque Specification

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
2. Install the caps (A). (4 Places)
   Fig 11: Identifying Roof Rail Caps

   Courtesy of AMERICAN HONDA MOTOR CO., INC.

1. Install the retainers (A) to the pins (B) on the body. (4 places)
   Fig 12: Installing Retainers And Pins On Body

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
2. Slide the rear end of the roof molding (A) rearward to install it to the body.
   Fig 13: Installing Roof Molding On Body

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
3. Push on the clip areas (A) of the roof molding (B) until the clips lock into the retainers (C) securely, and the retainer (D) into the stud bolts (E).
4. Make sure the roof molding is installed securely.
   Fig 14: Installing Roof Molding, Clips, Retainers And Stud Bolts

   Courtesy of AMERICAN HONDA MOTOR CO., INC.

1. Install the headliner (A).
   Fig 15: Installing Headliner

   Courtesy of AMERICAN HONDA MOTOR CO., INC.

1. Connect the connectors (A), then install the roof console assembly (B).
2. Install the screws (C, D), then install the lenses (E).
   Fig 16: Identifying Roof Console Assembly, Connectors, Lenses And Screws

   Courtesy of AMERICAN HONDA MOTOR CO., INC.

1. Install the holder (A) into the holder grommet (B) by turning it 45 ° clockwise.
2. Install the holder and the holder grommet as an assembly into the body by pushing it until the hooks snap into place securely.
   Fig 17: Identifying Sunvisor Holder And Holder Grommet

   Courtesy of AMERICAN HONDA MOTOR CO., INC.

1. Connect the connector (A), and install the sunvisor (B).
   Fig 18: Identifying Sunvisor And Connector

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
2. While holding the bracket cover (A), rotate the sunvisor (B) forward until the tab (C) snaps into place.
3. Gently pull down on the sunvisor to make sure it is properly secured in the body.
4. Rotate the sunvisor into the holder (D).
   Fig 19: Rotating Sunvisor Into Bracket Cover

   Courtesy of AMERICAN HONDA MOTOR CO., INC.

Without auto dimming mirror 

1. Fit the mirror base (A) over the mount (B), and secure the rearview mirror.
   Fig 20: Fitting Mirror Base Over Mount

   Courtesy of AMERICAN HONDA MOTOR CO., INC.

With auto dimming mirror 

1. Slide the rearview mirror (A) forward to the mount (B), then tighten the screw (C) with the TORX T20 bit.
   NOTE: Before installing the mirror, remove the screw, and apply medium strength liquid thread lock to it.
   Fig 21: Rearview Mirror, Mount And Screw With Torque Specification

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
2. Connect the rearview mirror connector (A).
   Fig 22: Identifying Rearview Mirror Connector

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
3. Install the rearview mirror harness cover (A). Make sure the hooks (B, C) snap into place securely.
   Fig 23: Identifying Rearview Mirror Harness Cover And Hooks

   Courtesy of AMERICAN HONDA MOTOR CO., INC.

1. If the side curtain airbag has deployed, replace the A-pillar trim (A), along with the other parts listed for side curtain airbag deployment.
2. If the side curtain airbag has not deployed, check the A-pillar trim and note the following items:
   • To prevent the side curtain airbags from deploying improperly and possibly causing injury, inspect the A-pillar trim and replace it with a new one if it has any of the following damage:
     • Any cracks, deformations, or stress-whitened areas in the A-pillar trim
     • Any cracks or stress-whitening in the clip seating surfaces (B)
   • After checking and adjusting the overlap between the headliner and the A-pillar trim, replace the upper clip (C) with a new one.
   • If the clips (D) are damaged or stress-whitened, replace them with new ones.
     Fig 24: Installing Upper Clip Into Clip Seating Surface

     Courtesy of AMERICAN HONDA MOTOR CO., INC.

Checking and Adjusting the Headliner/Pillar Trim Overlap 

To prevent the side curtain airbag from deploying and damaging the pillar trim (A-pillar trim, B-pillar trim, quarter pillar trim), the overlap between the headliner and pillar trim must be 8.0+0/-2.0 mm (0.31+0/-0.08 in). To check the overlap, do this:

1. Install the headliner (A) and the pillar trim (B).
   Fig 25: Identifying Headliner And Pillar Trim

   Courtesy of AMERICAN HONDA MOTOR CO., INC.

   This illustration shows the A-pillar  .

2. Apply masking tape (A) to the headliner (B) to mark the upper edge of the pillar trim (C).
   Fig 26: Applying Masking Tape To Headliner

   Courtesy of AMERICAN HONDA MOTOR CO., INC.

   This illustration shows the A-pillar  .

3. Remove the pillar trim, and measure the headliner overlap.
   • If the overlap is 8.0+0/-2.0 mm (0.31+0/-0.08 in), remove the tape, and install the pillar trim.
   • If the overlap is more than 8.0 mm (0.31 in), go to step 4.
     Fig 27: Measuring Headliner Overlap

     Courtesy of AMERICAN HONDA MOTOR CO., INC.

     This illustration shows the A-pillar  .

   • Carefully trim the headliner with a utility knife, reducing the overlap to 8.0+0/-2.0 mm (0.31+0/-0.08 in).
   • Remove the tape, and install the pillar trim.
     Fig 28: Trimming Headliner Using Knife

     Courtesy of AMERICAN HONDA MOTOR CO., INC.

     This illustration shows the A-pillar  .

1. Carefully install a new upper clip (A) to the A-pillar trim (B).
   Fig 29: Installing Upper Clip Into A-Pillar Trim

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
2. Insert the bottom portion of the A-pillar trim (A) into the dashboard (B). Place the trim over the A-pillar (C), and fit its upper clip (D) and the other clips (E) into the holes (F) in the A-pillar, then lightly push the trim into place.
   NOTE:

   • Make sure the side curtain airbag is not tucked under the clips or the trim ribs.
   • Do not push too hard on the A-pillar trim. If you push too hard, the clip will be damaged, and it will not hold the trim properly.
   • Gently tug on the A-pillar trim to verify that all clips are securely fastened.
   Fig 30: Inserting Bottom Portion Of A-Pillar Trim Into Dashboard

   Courtesy of AMERICAN HONDA MOTOR CO., INC.

1. Install the front door opening seal (A). Make sure the seal is installed securely into the hooks (B).
   Fig 31: Identifying Front Door Opening Seal Applying Areas On Hooks

   Courtesy of AMERICAN HONDA MOTOR CO., INC.

1. Install the center cowl cover (A). Make sure the clips (B) and the hooks (C) snap into place securely.
   Fig 32: Identifying Center Cowl Cover, Hooks And Clips

   Courtesy of AMERICAN HONDA MOTOR CO., INC.

1. Install the side cowl cover (A). Make sure the hooks (B) snap into place securely.
2. Right side; Install the windshield washer tube.
   Fig 33: Identifying Side Cowl Cover And Hooks

   Courtesy of AMERICAN HONDA MOTOR CO., INC.

1. Install the cowl top cover (A).
2. Install the hood rear seal (B).
3. Install the clip (C).
   Fig 34: Identifying Cowl Top Cover, Hood Rear Seal And Clip

   Courtesy of AMERICAN HONDA MOTOR CO., INC.

1. Install the front fender trim (A), then install the clips (B, C). Make sure the clips (D) snap into place securely.
   Fig 35: Identifying Front Fender Trim And Clips

   Courtesy of AMERICAN HONDA MOTOR CO., INC.

1. Install the wiper arms (A), the nut (B), and the caps (C).
   Fig 36: Wiper Arms, Nut And Caps With Torque Specification

   Courtesy of AMERICAN HONDA MOTOR CO., INC.

Check for water leaks. Run water over the roof and on the sealing area as shown, and note these items:

• Use a 12 mm (0.47 in) diameter hose (A).
• Adjust the rate of water flow as shown.
• Do not use a nozzle.
• Hold the hose about 300 mm (11.81 in) away from the door.
  Fig 37: Checking Roof And Sealing Areas For Water Leaks

  Courtesy of AMERICAN HONDA MOTOR CO., INC.

1. Adjust the windshield wiper arms  See WIPER ARM/NOZZLE ADJUSTMENT or WIPER ARM REMOVAL AND INSTALLATION .