FixVault

Transmission Installation

Special Tools Required 

*Available through the Honda Tool and Equipment Program 888-424-6857.

NOTE: Use fender covers to avoid damaging painted surfaces.
  1. If you did not clean the ATF cooler when you removed the transmission, and you are installing an overhauled or remanufactured transmission, clean the ATF cooler (see ATF COOLER CLEANING  ).
  2. Install a new O-ring (A) on the torque converter (B), then install the torque converter on the mainshaft (C).
    NOTE: Make sure the torque converter is fully engaged on the mainshaft, the starter shaft, and the ATF pump gear. Failure to do so will result in severe transmission or engine damage.
    Fig 1: Identifying O-Ring, Torque Converter And Mainshaft
    G08087300Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Install the 14x20 mm dowel pin (D) and the 10x20 mm dowel pin (E) in the torque converter housing.
  4. Place the transmission on the jack, and raise it to engine level.
  5. Attach the transmission to the engine, and install the lower transmission housing mounting bolts.
    Fig 2: Lower Transmission Housing Mounting Bolts With Torque Specifications
    G08087301Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Install the rear transmission housing mounting bolts.
    NOTE: Be careful not to damage the CKP sensor.
    Fig 3: Rear Transmission Housing Mounting Bolts With Torque Specifications
    G08087302Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Install the upper transmission housing mounting bolts.
    Fig 4: Upper Transmission Housing Mounting Bolts With Torque Specifications
    G08087303Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Install the transmission housing mounting bolt (A).
    Fig 5: Transmission Housing Mounting Bolt With Torque Specifications
    G08087304Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Install the front mount bracket (B) with new mounting bolts.
  10. Connect the CKP sensor connector (A), and install the CKP sensor cover (B) and the sensor harness clamp bracket (C).
    Fig 6: CKP Sensor Connector, CKP Sensor Cover And Sensor Harness Clamp Bracket With Torque Specifications
    G08087305Courtesy of AMERICAN HONDA MOTOR CO., INC.
  11. Install the driveshaft support base (A) with the bolts.
    Fig 7: Driveshaft Support Base Bolts With Torque Specifications
    G08087306Courtesy of AMERICAN HONDA MOTOR CO., INC.
  12. Clean the areas where the right side driveshaft is inserted into the transmission (differential) with solvent, and dry with compressed air.
    NOTE: Do not wash the rubber parts with solvent.
  13. Apply ATF to the right side driveshaft splines (A), then install the right side driveshaft (B); be sure not to allow dust or other foreign particles to enter the transmission.
    NOTE: Insert the right side driveshaft carefully to prevent, damaging the oil seal (C).
    Fig 8: Right Side Driveshaft Splines, Right Side Driveshaft, Oil Seal And Catalytic Converter Bracket With Torque Specifications
    G08087307Courtesy of AMERICAN HONDA MOTOR CO., INC.
  14. Install the rear warm up three way catalytic converter (WU-TWC) bracket (D).
  15. Clean the areas where the left driveshaft is inserted into the transmission (differential) with solvent, and dry with compressed air.
    NOTE: Do not wash the rubber part with solvent.
  16. Install a new set ring (A) on the left driveshaft (B). Then install the left driveshaft. Be sure not to allow dust or other foreign particles to enter the transmission. Turn the steering knuckle fully outward, and slide the driveshaft into the differential until you feel its set ring fully engage the side gear.
    NOTE: Insert the left driveshaft carefully to prevent damaging the oil seal (C).
    Fig 9: Identifying Ring, Left Driveshaft And Oil Seal
    G08087308Courtesy of AMERICAN HONDA MOTOR CO., INC.
  17. Install the transmission lower mount (A).
    Fig 10: Transmission Lower Mount And Transmission Ground Cable With Torque Specifications
    G08087309Courtesy of AMERICAN HONDA MOTOR CO., INC.
  18. Install the transmission ground cable (B).
  19. Using the subframe adapter (VSB02C000016) and a jack, raise the front subframe up to the body.
  20. Loosely tighten the left rear subframe mounting bolt (A); insert the 15.7 mm side of the subframe alignment pin (070AG-SJAA10S) through the positioning hole (B) on the rear stiffener, through the positioning hole (C) on the subframe, and into the positioning hole (D) on the body, then tighten the left rear subframe mounting bolt.
    Fig 11: Left Rear Subframe Mounting Bolt And Positioning Holes With Torque Specifications
    G08087310Courtesy of AMERICAN HONDA MOTOR CO., INC.
  21. Loosely tighten the right rear subframe mounting bolt with the same procedure as the left rear using the subframe alignment pin.
  22. Loosely tighten new front subframe mounting bolt (A) and the stiffener mounting bolts (B) on the both sides to the front subframe bracket.
    Fig 12: Identifying Subframe Mounting Bolt And Stiffener Mounting Bolts
    G08087311Courtesy of AMERICAN HONDA MOTOR CO., INC.
  23. Tighten the rear-driver's side subframe mounting bolt (A) to the specified torque.
    Fig 13: Rear-Driver's Side Subframe Mounting Bolt And Rear-Passenger's Side Subframe Mounting Bolt With Torque Specifications
    G08087312Courtesy of AMERICAN HONDA MOTOR CO., INC.
  24. Tighten the rear-passenger's side subframe mounting bolt (B) to the specified torque.
  25. Tighten the front subframe mounting bolts (C) to the specified torque.
    NOTE: Check all of the subframe mounting bolts, and retighten if necessary.
  26. Tighten the front and rear stiffener mounting bolts (D) to the specified torque.
    NOTE: Before tightening the stiffener mounting bolts, check that the positioning holes and slot are aligned using the subframe alignment pin.
  27. Remove the jack and the subframe adapter.
  28. Loosely tighten the transmission lower mount bolt.
    Fig 14: Transmission Lower Mount Bolt With Torque Specifications
    G08087313Courtesy of AMERICAN HONDA MOTOR CO., INC.
  29. Remove the jack and front subframe adapter.
  30. Install the two mount bracket bolts (A) on the rear of the bracket, and install new bolts (B) on the front.
    Fig 15: Mount Bracket Bolts And Rear Bracket Bolt With Torque Specifications
    G08087314Courtesy of AMERICAN HONDA MOTOR CO., INC.
  31. Tighten the transmission lower mount bolt to the specified torque.
  32. Attach the torque converter to the drive plate (A) with eight bolts (B). Rotate the crankshaft pulley as necessary to tighten the bolts to half of the specified torque, then do the final torque in a crisscross pattern. After tightening the last bolt, check that the crankshaft rotates freely.
    Fig 16: Drive Plate, Bolts And Converter Cover With Torque Specifications
    G08087315Courtesy of AMERICAN HONDA MOTOR CO., INC.
  33. Install the torque converter cover (C).
  34. Connect the engine mount control system connector.
    Fig 17: Identifying Engine Mount Control System Connector
    G08087316Courtesy of AMERICAN HONDA MOTOR CO., INC.
  35. Connect the power steering fluid hose (A) to the power steering fluid line (B), and secure the hose with its hose clamp (C).
    Fig 18: Identifying Power Steering Fluid Hose, Power Steering Fluid Line And Hose Clamp
    G08087317Courtesy of AMERICAN HONDA MOTOR CO., INC.
  36. Connect the power steering pressure switch connector.
    Fig 19: Identifying Power Steering Pressure Switch Connector
    G08087318Courtesy of AMERICAN HONDA MOTOR CO., INC.
  37. 4WD: Install the 14 x 20 mm dowel pin (A) in the transmission, and install the transfer assembly (B) on the transmission.
    Fig 20: Dowel Pin And Transfer Assembly With Torque Specifications
    G08087319Courtesy of AMERICAN HONDA MOTOR CO., INC.
  38. 4WD: Secure the transfer breather hose bracket (A) on the transfer assembly with the bolt, and connect the breather hose (B) over the breather pipe (C) with the dot mark (D) facing out.
    Fig 21: Transfer Breather Hose Bracket, Bolt, Breather Hose And Breather Pipe With Torque Specifications
    G08087320Courtesy of AMERICAN HONDA MOTOR CO., INC.
  39. 4WD: Install the propeller shaft (A) onto the transfer companion flange (B) by aligning the reference mark (C). Make sure you use new mounting bolts.
    Fig 22: Propeller Shaft, Transfer Companion Flange And Reference Mark With Torque Specifications
    G08087321Courtesy of AMERICAN HONDA MOTOR CO., INC.
  40. Install the ball joints on each lower arm (A) to each knuckle (B) with new castle nuts (C), and secure the castle nuts with the lock pins (D).
    NOTE: Do not install the lock pins (D) on to the castle nut until the castle nut tight end to the specified torque.
    Fig 23: Lower Arm, Knuckle, Castle Nuts And Lock Pins With Torque Specifications
    G08087322Courtesy of AMERICAN HONDA MOTOR CO., INC.
  41. Install the nuts (E) on the ball joint pins (F) on each stabilizer link (G). Insert a 6 mm Allen wrench (H) in the top of the ball joint pins, and tighten the nuts to the specified torque.
  42. Install the tie-rod end ball joints (I) to each knuckle with new nuts (J) and new cotter pins (K).
  43. Install exhaust pipe A with new self-locking nuts and new gaskets (B).
    Fig 24: Exhaust Pipe And Gaskets With Torque Specifications
    G08087323Courtesy of AMERICAN HONDA MOTOR CO., INC.
  44. Install the front secondary HO2S (see SECONDARY HO2S REPLACEMENT ).
  45. Install the front subframe stiffener with new mounting bolts.
    Fig 25: Front Subframe Stiffener And Mounting Bolts With Torque Specifications
    G08087324Courtesy of AMERICAN HONDA MOTOR CO., INC.
  46. Install a new front mount bolt, and install the front mount stop (A) with new nuts.
    Fig 26: Front Mount Stop With Torque Specifications
    G08087325Courtesy of AMERICAN HONDA MOTOR CO., INC.
  47. Remove the engine support hanger and the engine hanger balance bar with the 2008 V6 attachment arm.
  48. Install the connector bracket to the front cylinder head.
    Fig 27: Connector Bracket Bolt With Torque Specifications
    G08087326Courtesy of AMERICAN HONDA MOTOR CO., INC.
  49. Install the harness clamp to the rear cylinder head, and connect the breather hose over the breather pipe.
    Fig 28: Identifying Harness Clamp, Breather Hose And Breather Pipe
    G08087327Courtesy of AMERICAN HONDA MOTOR CO., INC.
  50. Connect the transmission fluid pressure switch A (2nd clutch) connector (A).
    Fig 29: Transmission Fluid Pressure Switch With Torque Specifications
    G08087328Courtesy of AMERICAN HONDA MOTOR CO., INC.
  51. Connect these connectors:
    • Input shaft (mainshaft) speed sensor connector (A)
    • Output shaft (countershaft) speed sensor connector (B)
    • ATF temperature sensor connector (C)
    • Transmission fluid pressure switch B (3rd clutch) connector (D)
      Fig 30: Identifying Input And Output Speed Sensor Connector And ATF Temperature Sensor Connector
      G08087329Courtesy of AMERICAN HONDA MOTOR CO., INC.
  52. Connect the ATF cooler hoses (A) to the ATF cooler lines (B), and secure the hoses with the clips (C) (see ATF COOLER HOSE REPLACEMENT  ).
    Fig 31: Identifying ATF Cooler Hoses, ATF Cooler Lines And Clips
    G08087330Courtesy of AMERICAN HONDA MOTOR CO., INC.
  53. Connect the transmission range switch connector (A).
    Fig 32: Identifying Transmission Range Switch Connector
    G08087331Courtesy of AMERICAN HONDA MOTOR CO., INC.
  54. Install the harness clamp bracket (A), and install the harness clamp (B) on the bracket.
    Fig 33: Harness Clamp Bracket, Clamp, Cover And A/T Clutch Pressure Control Solenoid Valve Connector With Torque Specifications
    G08087332Courtesy of AMERICAN HONDA MOTOR CO., INC.
  55. Install the harness cover (C) on its bracket, and secure with the bolts.
  56. Connect the A/T clutch pressure control solenoid valve C connector (D).
  57. Install the harness cover (A) on its bracket (B), and secure it with the bolt.
    Fig 34: Harness Cover, Bracket And A/T Clutch Pressure Control Solenoid Valve Connectors With Torque Specifications
    G08087333Courtesy of AMERICAN HONDA MOTOR CO., INC.
  58. Connect these connectors:
    • A/T clutch pressure control solenoid valve A connector (C)
    • A/T clutch pressure control solenoid valve B connector (D)
    • Transmission fluid pressure switch C (4th clutch) connector (E)
    • Shift solenoid wire harness connector (F)
  59. Install the harness clamp (G).
  60. Apply molybdenum grease to the center of the bushing (A) on the shift cable end (B).
    Fig 35: Bushing, Shift Cable End And Shift Cable Bracket With Torque Specifications
    G08087334Courtesy of AMERICAN HONDA MOTOR CO., INC.
  61. Secure the shift cable bracket (C) with the nuts.
  62. Attach the shift cable end to the selector control lever (D), then insert the control pin (E) into the selector control lever hole through the shift cable end, and secure the control pin with the spring clip (F).
  63. Install the starter (A) and a new gasket (B).
    Fig 36: Starter And Gasket With Torque Specifications
    G08087335Courtesy of AMERICAN HONDA MOTOR CO., INC.
  64. Install the harness clamp bracket (A), and install the harness clamp (B) on its bracket.
    Fig 37: Harness Clamp Bracket And Harness Clamp With Torque Specifications
    G08087336Courtesy of AMERICAN HONDA MOTOR CO., INC.
  65. Install the positive starter cable (C), and connect the S terminal connector (D).
  66. Install the water hose (E) in its clamp (F).
  67. Install the transmission breather hose (A) over the breather pipe (B).
    Fig 38: Identifying Transmission Breather Hose And Breather Pipe
    G08087337Courtesy of AMERICAN HONDA MOTOR CO., INC.
  68. Install a new O-ring (A) on the pump outlet hose (B), and install the pump outlet hose on the pump.
    Fig 39: O-Ring, Pump Outlet Hose And Hose Clamp With Torque Specifications
    G08087338Courtesy of AMERICAN HONDA MOTOR CO., INC.
  69. Install the hose clamp (C) with the bolt.
  70. Connect the steering joint (see INSTALLATION ).
  71. Refill the power steering fluid reservoir with fluid to the upper level line.
  72. Refill the transmission with ATF (see step  6 under ATF Replacement ).
  73. Install the battery base bracket and the battery base.
  74. Install the air cleaner housing, the intake air duct, and the engine cover.
  75. Install the auxiliary under-hood fuse/relay box on the battery base, and install the fuse/relay box on its bracket.
  76. Do the battery installation procedure (see INSTALLATION ).
    NOTE: Do not the road-test until step  86.
  77. Install the splash shield (see SPLASH SHIELD REPLACEMENT ).
  78. Install the bulkhead cover.
  79. Install the cowl top side covers on the cowl cover.
  80. Install the front wheels.
  81. Set the parking brake, start the engine at fast idle, and turn the steering wheel from lock-to-lock several times to bleed air from the system. Recheck the fluid level, and refill if necessary.
  82. Shift the transmission through all positions three times. Check the shift lever operation, the A/T gear position indicator operation, and the shift cable adjustment.
  83. Check and adjust the front wheel alignment (see WHEEL ALIGNMENT ).
  84. Start the engine in P or N, and warm it up to normal operating temperature (the radiator fan comes on).
  85. Turn off the engine, and check the ATF level (see ATF LEVEL CHECK  ).
  86. Do the road-test (see ROAD TEST  ).