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Mainshaft Disassembly and Reassembly: Reassembly: Procedure

NOTE: Numbered call-outs in figure pertain to list numbers in following procedure
Fig 1: Exploded View Of Mainshaft Replacement Components
GHH304357Courtesy of HONDA, U.S.A., INC.
Detailed information, notes, and precautions
Torque: Nm (kgf-m, lbf.ft)
Replace
*1 Apply a light coat of clean ATF before installation.
*2 These are the parts which are installed when assembling the transmission.
  1. Mainshaft - Check
    NOTE:

    Check the shaft splines for excessive wear and damage.

  2. 41 mm Sealing Ring - Install
  3. 32 x 40 x 23 mm Needle Bearing - Install
  4. Set Ring - Install
  5. 4th Gear - Install
    GHH304358Courtesy of HONDA, U.S.A., INC.
    1. Place 4th gear (A) on press bases (B).

    2. Place a spacer (C) between the mainshaft (D) and a press to prevent damaging the mainshaft.

    3. Install 4th gear using the press.

  6. 6th Gear - Install
    GHH304359Courtesy of HONDA, U.S.A., INC.
    NOTE:
    • Check the 6th gear for wear and damage, and inspect the 6th gear bearing for wear and rough rotation.
    • If the gear or the bearing is worn or damaged, replace the 6th gear.

    1. Place 6th gear (A).

    2. Press 6th gear into place using the 40 mm I.D. driver handle and the press.

  7. 3rd/6th Clutch - Install
    1. Wrap the shaft splines with electrical tape to prevent O-ring damage.

    2. Install new O-rings.

    3. Remove the electrical tape.

  8. 3rd Gear Collar - Install
    GHH304360Courtesy of HONDA, U.S.A., INC.
    1. Place the 3rd gear collar (A).

    2. Press the 3rd gear collar into place using the 40 mm I.D. driver handle, the 35 mm I.D. bearing driver attachment, and the press.

  9. 47 x 64 x 3 mm Thrust Needle Bearing - Install
  10. 42 x 49 x 23 mm Needle Bearing - Install
  11. 3rd Gear - Install
  12. 42 x 63.5 x 3.5 mm Thrust Needle Bearing - Install