FixVault

Input Shaft Installation Height Inspection: Inspection

NOTE:  Remove all of the old liquid gasket from the sealing surface of the transmission housing.

  1. Feed Pipe A - Install
  2. Feed Pipe Flange - Install
  3. Internal Snap Ring - Install
    GHH382505Courtesy of HONDA, U.S.A., INC.
    1. Install the internal snap ring (A) by compressing it using commercially available snap ring pliers (B).
    NOTE:
    • Be careful not to deform the snap ring by opening/closing it excessively.
    • Make sure the snap ring is firmly installed in the groove.
  4. Over Drive Gear Bearing (Transmission Housing Side) - Install
  5. Over Drive Gear Bearing (Over Drive Clutch Side) - Install
  6. Over Drive Gear - Install
  7. Over Drive Clutch - Install
  8. Input Shaft - Install

    NOTE:  No need to install the O-rings in this procedure.

  9. Shim - Install
    GHH382506Courtesy of HONDA, U.S.A., INC.
  10. Input Shaft Installation Height - Inspect
    GHH382507Courtesy of HONDA, U.S.A., INC.
    1. Set a straight edge (A) on the input shaft (B).

    2. Measure the height

    GHH382508GHH382509GHH382510GHH382511GHH382512GHH382513GHH382514Courtesy of HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.

    between the transmission housing surface (C) and the top of the input shaft (D).

    Measure at three locations, and average the reading.

    3. Measure the height

    GHH382508GHH382509GHH382510GHH382511GHH382512GHH382513GHH382514Courtesy of HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.

    between the shim surface (E) and the top of the input shaft (D).

    Measure at three locations, and average the reading.

    4. Calculate the height

    GHH382508GHH382509GHH382510GHH382511GHH382512GHH382513GHH382514Courtesy of HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.

    in accordance with the following formula:

    GHH382508GHH382509GHH382510GHH382511GHH382512GHH382513GHH382514Courtesy of HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.

    =

    GHH382508GHH382509GHH382510GHH382511GHH382512GHH382513GHH382514Courtesy of HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.

    -

    GHH382508GHH382509GHH382510GHH382511GHH382512GHH382513GHH382514Courtesy of HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.

    5. Measure the shim thickness.

    Refer to the Parts catalog, then select appropriate shim so the height

    GHH382508GHH382509GHH382510GHH382511GHH382512GHH382513GHH382514Courtesy of HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.HONDA, U.S.A., INC.

    is to be the standard value.

    Installation Height Standard: 
      16.165-16.210 mm (0.63642-0.63819 in) 

    6. Install the selected shim, then recheck the installation height.