Windshield Removal And Installation: Removal

NOTE: SRS components are located in this area. Review the SRS component locations and the precautions and procedures before doing repairs or service.

Rearview Mirror - Remove
Multipurpose Camera Unit - Remove
Both A-Pillar Trims - Remove
Front Area of the Headliner - Lower
Cowl Cover - Remove
Windshield Side Trim - Remove

Windshield - Remove

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1. Remove the windshield moldings (A, B).

NOTE: If necessary, cut the windshield moldings with a utility knife.

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2. If the original windshield will be reinstalled, make alignment marks (A) across the windshield and the body with a grease pencil.

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Cutting positions

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3. Apply protective tape along the edge of the dashboard and the body. Make a hole with an awl or similar tool through the rubber dam and the adhesive (A) from inside the vehicle at a corner of the windshield (B). Push a piece of piano wire (C) through the hole, and wrap each end around a piece of wood.

4. With an assistant on the outside, pull the piano wire back and forth in a sawing motion. Hold the piano wire as close to the windshield as possible to prevent damage to the body and the dashboard. Carefully cut through the rubber dam and the adhesive around the entire windshield.

5. Carefully remove the windshield.

6. Scrape smooth the original adhesive with a putty knife until there is a thickness of about 1 mm (0.04 in) - 2 mm (0.08 in) on the bonding surface around the entire windshield opening flange.

NOTE:

Do not scrape down to the painted surface of the body; damaged paint will interfere with proper bonding.
Remove the rubber dams and the clips from the body.