Alternator Overhaul: Disassembly

NOTE:  Where icon is shown, further information shown below.

Courtesy of HONDA, U.S.A., INC.

	Detailed information, notes, and precautions
	Replace
*1	These parts have inspection items.

1. OAD Pulley Seal Cap - Remove

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   1. Clamp the alternator firmly in a vise. 2. Remove the OAD pulley seal cap (A) by piercing the center of the rubber cap with a flat screwdriver and prying it loose. NOTE: While the cap is off, the grease inside the OAD pulley is exposed. Do not wipe the grease off, and make sure it does not become contaminated.

2. OAD Pulley - Remove

   Courtesy of HONDA, U.S.A., INC.

   1. Insert the alternator OAD pulley holder into the OAD pulley.

   Courtesy of HONDA, U.S.A., INC.

   2. Place a 10 mm deep socket wrench (A) through the center of the alternator OAD pulley holder (B), onto the hex on the end of the alternator shaft. 3. Hold the alternator OAD pulley holder with a 17 mm wrench (C), then turn the alternator shaft clockwise. 4. Remove the OAD pulley (D).

3. Alternator Bracket - Remove
4. End Cover - Remove
5. Terminal Insulator - Remove
6. Brush Holder - Remove
7. Rear Housing Assembly - Remove
8. Rotor - Remove
9. Front Bearing Retainer - Remove
10. Front Bearing - Remove

    Courtesy of HONDA, U.S.A., INC.

    1. Drive out the front bearing with a brass drift and a hammer.