Alternator Overhaul: Reassembly

NOTE:  Where icon is shown, further information shown below.

Fig 1: Alternator Bracket Bolt With Torque Specifications

Courtesy of HONDA, U.S.A., INC.

	Detailed information, notes, and precautions
	Torque: N.m (kgf.m, lbf.ft)
	Replace
*1	These parts have inspection items.

1. Front Bearing - Install

   Courtesy of HONDA, U.S.A., INC.

   1. Use a hand press to install the new front bearing (A) in the drive-end housing, with the driver handle, 15 x 135L, and the bearing driver attachment, 42 x 47 mm.

2. Front Bearing Retainer - Install
3. Rotor - Install
4. Rear Housing Assembly - Install
5. Brush Holder - Install

   Courtesy of HONDA, U.S.A., INC.

   1. Push the brushes (A) in, then insert a pin or drill bit (B) (about 1.6 mm (1/16 in) diameter) to hold them there.

   Courtesy of HONDA, U.S.A., INC.

   2. Install the brush holder.

   Courtesy of HONDA, U.S.A., INC.

   3. Pull out the pin or drill bit.

6. Terminal Insulator - Install
7. End Cover - Install
8. Alternator Bracket - Install
9. OAD Pulley - Install

   Courtesy of HONDA, U.S.A., INC.

   1. Clamp the alternator firmly in a vise. 2. Loosely tighten the OAD pulley, then insert the alternator OAD pulley holder into the OAD pulley.

   Courtesy of HONDA, U.S.A., INC.

   3. Place a 10 mm deep socket wrench (A) through the center of the alternator OAD pulley holder (B), onto the hex on the end of the alternator shaft. 4. Hold the alternator OAD pulley holder with a 17 mm wrench (C), then tighten the alternator shaft counterclockwise.

10. OAD Pulley Seal Cap - Install

    NOTE: 

    • Do not distort the OAD pulley seal cap.
    • Make sure to check that the cap is installed securely.