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Repair Procedure

How to use this manual .

NOTICE: 

Review the Service Precautions before doing repairs or service .

GHH581513Courtesy of HONDA, U.S.A., INC.
: Torque, Nm (lbfft) : Replace : Warning/Caution : Inspection/Adjustment *: Learning ■: SPL Tool : Required Removal
*1: 2WD
GHH581514Courtesy of HONDA, U.S.A., INC.
: Torque, Nm (lbfft) : Replace : Warning/Caution : Inspection/Adjustment *: Learning ■: SPL Tool : Required Removal
  1. A.-
    GHH581515Courtesy of HONDA, U.S.A., INC.

    Preconditions 

    Sub-Procedure 

    Removal 

    NOTE:  If the brake disc is stuck to the hub, thread two 8 x 1.25 mm bolts (a) into the brake disc to push it away from the hub. Turn each bolt 90 degrees at a time to prevent the brake disc from binding.

    Installation 

    NOTE:  When replacing the brake disc, use a brake caliper piston compressor to push in the piston before installing the brake caliper.

    After Installation 

    • Parking Brake Adjustment as follows.
      • Apply and release the parking brake.
  2. B.-

    Preconditions 

  3. C.-

    Preconditions 

    Sub-Procedure 

    Removal 

    • Enter Maintenance Mode as follows.

    NOTE:  When not using the HDS, removing the electric parking brake actuator, and using a TORX driver, turn the spindle clockwise until it comes to a lock - Refer to: How to Temporarily Cancel Automatic Electric Parking Brake () or Electric Parking Brake Forced Cancellation () .

    • Turn the vehicle to the ON mode.
    • Select the following menu buttons on the HDS screen in sequence.
      • ABS/VSA (System Selection Menu)
      • Adjustment
      • Brake Pad Maintenance Mode
      • Enter Brake Pad Maintenance Mode
    • Make sure Transition To Pad Exchange Mode Has Been Completed appears on the screen.
    • Turn the vehicle to the OFF (LOCK) mode.
    GHH581516Courtesy of HONDA, U.S.A., INC.

    Installation 

    1. Press the brake caliper piston.

    Tool Details 

    Name
    a Brake Caliper Piston Compressor Tool (Commercially Available)

    2. Finish Maintenance Mode as follows.

    NOTE: When not using the HDS, install the electric parking brake actuator.
    • Turn the vehicle to the ON mode.
    • Select the following menu buttons on the HDS screen in sequence.
      1. ABS/VSA (System Selection Menu)
      2. Adjustment
      3. Brake Pad Maintenance Mode
      4. Back To Normal Mode
    • Make sure This Function Procedure Is Finished is displayed on the screen, then press the enter button.
    • Turn the vehicle to the OFF (LOCK) mode.

    After Installation 

    • Brake Fluid Level Adjustment
  4. D.-

    Sub-Procedure 

    NOTICE: 

    Make sure that the pad retainers are installed correctly. The inner pad retainer and the outer pad retainer are different.

    Installation 

    NOTE: 

    • If replacing the brake pads with new ones, also replace the pad retainers.
    • If the brake pads do not need to be replaced with new ones, check the pad retainer. If the pad retainer is not normal, replace it with a new one.
  5. E.-

    Sub-Procedure 

    NOTICE: 

    Make sure that the caliper pins are installed correctly. The upper caliper pin and the lower caliper pin are different. If these caliper pins are installed in the wrong location, it will cause vibration, uneven or rapid brake pad wear, and possibly uneven tire wear.

    GHH581517Courtesy of HONDA, U.S.A., INC.

    Installation 

    Lubricant Specifications 

    Position Type
    a Honda Silicone Grease (P/N 08C30-B0234M) orAbout 0.5 g (0.018 oz) of Caliper Pin Set Grease(KLUBER SYNTHESO GLK 1)
  6. F.-

    Preconditions 

    After Installation 

    • Brake System Bleeding - Refer to: Conventional Brake System Bleeding () or Brake System Inspection and Test ()
    • Caliper Body After Installation Check
      • Turn the vehicle to the ON mode.
      • Apply and release the parking brake 2 times, then make sure that the brake system indicator (red) goes OFF.

        NOTICE: 

        If the brake system indicator (red) does not go OFF, check for poor connection at the electric parking brake actuator connector.

      • Turn the vehicle to the OFF (LOCK) mode.
  7. G.-

    Sub-Procedure 

    GHH581518Courtesy of HONDA, U.S.A., INC.

    Removal 

    • If the connector lock tab is difficult to release, push in on the connector body before pushing on the release lock.

    After Installation 

    • Electric Parking Brake Actuator After Installation Check
      • Turn the vehicle to the ON mode.
      • Apply and release the parking brake 2 times, then make sure that the brake system indicator (red) goes OFF.

        NOTICE: 

        If the brake system indicator (red) does not go OFF, check for poor connection at the electric parking brake actuator connector.

      • Turn the vehicle to the OFF (LOCK) mode.
  8. H.-

    Sub-Procedure 

    GHH581519Courtesy of HONDA, U.S.A., INC.

    Installation 

    • Install the clip (a) by aligning the brake hose groove (b).

    After Installation 

  9. I.-

    Sub-Procedure 

    Installation 

    NOTICE: 

    • Be careful not to twist the wires.
    • Make sure there are no debris in the sensor mounting hole.
  10. J.-

    Sub-Procedure 

    NOTICE: 

    Each tire pressure sensor contains a lithium anode battery that is not removable. The complete tire pressure sensor should be disposed of according to local battery disposal guidelines or requirements. Improper battery disposal can be harmful to the environment.

    NOTE:  The images and procedures for removing the tire from the wheel are for reference only. Remove the tire from the wheel according to the procedure listed by your tire changing machine manufacturer.

    Figure 1 

    GHH581520Courtesy of HONDA, U.S.A., INC.

    Removal 

    1. Break the bead loose from the wheel.

    Tool Details (Figure 1) 

    Name
    a Tire Changer (Commercially Available)

    Installation Directions (Figure 1) 

    Position Direction
    b Outside

    NOTICE: 

    Note these items to avoid damaging the tire pressure sensor: (Figure 1)

    • Do the outside of the wheel first.
    • Do not position the bead breaker of the tire changer too close to the rim.
    • Position the wheel as shown.

    Specifications 

    Standard Value
    c 90°

    Figure 2 

    GHH581521Courtesy of HONDA, U.S.A., INC.

    2. Position the wheel so that the tire machine and the tire iron are next to the valve stem (d), and will move away from it when the machine starts. (Figure 2)

    Tool Details (Figure 2) 

    Name
    e Tire Changer(Commercially Available)
    f Tire Iron

    Figure 3 

    GHH581522Courtesy of HONDA, U.S.A., INC.

    3. Refer to figure 3.

    NOTE: Check the tire pressure sensor housing for any cracks, deforms or damages and replace it if necessary.

    Figure 4 

    GHH581523Courtesy of HONDA, U.S.A., INC.

    4. Cut around the valve bulb (g) to make the removal of the valve assembly easier. (Figure 4)

    Tool Details (Figure 4) 

    Name
    h Diagonal Plier(Commercially Available)

    Figure 5 

    GHH581524Courtesy of HONDA, U.S.A., INC.

    5. Pull out the valve assembly (i) vertically through the rim hole. (Figure 5)

    Tool Details (Figure 5) 

    Name
    k Valve Stem Puller Tool(Commercially Available)

    Figure 6 

    GHH581525Courtesy of HONDA, U.S.A., INC.

    Installation 

    1. Refer to figure 6.

    NOTE:
    • Make sure the sensor housing is fully seated.
    • Install the TORX screw until the screw head is in contact with the sensor housing.

    Figure 7 

    GHH581526Courtesy of HONDA, U.S.A., INC.

    2. Insert the tire pressure sensor in the rim hole.

    Lubricant Specifications (Figure 7) 

    Position Type
    m Mild Soap And Water Solution

    Figure 8 

    GHH581527Courtesy of HONDA, U.S.A., INC.

    Figure 9 

    GHH581528Courtesy of HONDA, U.S.A., INC.

    3. Pull the tire pressure sensor straight through the rim hole perpendicularly to the rim hole.

    NOTE: Make sure the tire pressure sensor is installed within the angle.

    Tool Details (Figure 8) 

    Name
    n Valve Stem Puller Tool(Commercially Available)

    Specifications (Figure 8 and 9) 

    Specification / Standard Value
    o No Clearance
    p 0° 10°

    Figure 10 

    GHH581530Courtesy of HONDA, U.S.A., INC.

    4. Position the wheel so that the tire machine is next to the valve stem (q) and will move away from it when the machine starts. (Figure 10)

    Lubricant Specifications (Figure 10) 

    Position Type
    r Paste-Type Tire Mounting Lubricant

    Tool Details (Figure 10) 

    Name
    s Tire Changer(Commercially Available)

    5. With a dry air source, inflate the tire to seat the tire bead to the rim.

    Specifications 

    Specification
    300 kPa (43.5 psi)

    NOTE: 

    Make sure the tire bead is seated on both sides of the rim evenly.

    6. Adjust the air pressure to the specifications listed on the doorjamb.

    After Installation 

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