FixVault

Fuel Tank: Removal

  1. Release fuel system pressure. See FUEL SYSTEM PRESSURE RELEASE . Loosen fuel filler cap to relieve fuel tank vapor pressure.
  2. Raise and support vehicle. Loosen fuel filler hose clamp. Disconnect fuel filler hose from fuel filler pipe. Disconnect EVAP vent pipe at fuel tank clip. Loosen vent hose clamp near fuel tank. Remove vent hose from fuel tank.
  3. Drain as much fuel as possible through fuel filler hose using a hand-operated pump. Remove fuel fill pipe. Disconnect the chassis fuel pipes at fuel filter. Cap fuel and EVAP pipes in order to prevent possible fuel system contamination.
  4. Disconnect the EVAP vent pipe at the fuel canister. Loosen vent hose and filler hose clamp. Disconnect vent hose and filler hose from pipe. Remove fuel tank protective shield.
  5. Support fuel tank. Remove fuel tank strap bolts. Remove fuel tank straps. Disconnect fuel sending unit and fuel pressure sensor harness connectors. Remove fuel tank.