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Installation Procedure

WARNING: This page is about a different car, the 2004 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Radiator Condenser
    GM175435Courtesy of GENERAL MOTORS CORP.
  1. Install the radiator.
  2. Install the condenser into the four retaining tabs on the radiator.
  3. Fig 2: Automatic Transmission Oil Cooler Lines At Radiator
    GM71421Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. If equipped, install the automatic transmission oil cooler lines to the radiator.

    Tighten:  Tighten the cooler lines to 25 N.m (18 lb ft).

  5. Fig 3: Mass Air Flow Sensor Electrical Connector
    GM74086Courtesy of GENERAL MOTORS CORP.
  6. Connect the mass air flow sensor electrical connector.
  7. Install the connector position assurance lock.
  8. Fig 4: Radiator Surge Tank Inlet Hose
    GM672481Courtesy of GENERAL MOTORS CORP.
  9. Install the surge tank inlet hose to the radiator.
  10. Reposition the surge tank inlet hose clamp to the radiator using J 38185  . See Special Tools and Equipment .
  11. Fig 5: Radiator Inlet Hose
    GM64025Courtesy of GENERAL MOTORS CORP.
  12. Install the radiator inlet hose to the water pump.
  13. Reposition the radiator inlet hose clamp to the water pump using J 38185  . See Special Tools and Equipment .
  14. Fig 6: Radiator Throttle Body Heater Outlet Hose
    GM672639Courtesy of GENERAL MOTORS CORP.
  15. Install the throttle body heater outlet hose to the radiator.
  16. Reposition the throttle body heater outlet hose clamp to the radiator using J 38185  . See Special Tools and Equipment .
  17. Install the fan shroud. Refer to Fan Shroud Replacement .