FixVault

Installation Procedure

    Fig 1: Identifying Surge Tank
    GM801109Courtesy of GENERAL MOTORS CORP.
  1. Install the surge tank (4) to the vehicle (5).
  2. If equipped connect the electrical connector to the low coolant level switch.
  3. NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  4. Install the bolt (1) to the surge tank (4).

    Tighten:  Tighten the bolt to 9 N.m (80 lb in).

  5. Install the nut (3) to the surge tank (4).

    Tighten:  Tighten the nut to 9 N.m (80 lb in).

  6. Fig 2: Surge Tank Components
    GM801110Courtesy of GENERAL MOTORS CORP.
  7. Install the surge tank outlet hose (3) to the surge tank (2).
  8. Position the surge tank outlet hose clamp (5) to the surge tank (2).
  9. Install the surge tank inlet hose (6) to the surge tank (2).
  10. Position the surge tank inlet hose clamp (1) to the surge tank (2).
  11. Fill the cooling system. Refer to Draining and Filling Cooling System .