Assembly Procedure

WARNING: This page is about a different car, the 2008 Isuzu i-370, 2008 Isuzu i-290, 2008 GMC Canyon, and 2008 Chevrolet Colorado. However, it is still accessible from the selected car via links, so may be relevant.

IMPORTANT: When applying the clean brake fluid to the piston bores and pistons, only apply the brake fluid to one bore at a time. This is done to ensure that the brake caliper, seals and pistons DO NOT become contaminated with dirt or other foreign material.

Apply a small amount of clean DOT-3 brake fluid to the piston, piston seal, and piston bore.

Fig 1: View Of Brake Caliper Piston Seal

GM1339828

Courtesy of GENERAL MOTORS CORP.

Install the piston seal in the brake caliper.

Fig 2: View Of Piston Dust Seal

GM1339826

Courtesy of GENERAL MOTORS CORP.

Install the dust seal on the piston.

Fig 3: Installing Piston To Brake Caliper

GM1339824

Courtesy of GENERAL MOTORS CORP.

IMPORTANT: Ensure the brake caliper piston is inserted squarely into the caliper bore.

Install the piston in the brake caliper.

Fig 4: Installing Piston Into Bore

GM1364318

Courtesy of GENERAL MOTORS CORP.

Position a piece of wood across the piston to be installed.
Applying equal pressure by hand, install the piston in the bore.
Remove the piece of wood.

Fig 5: Installing Piston Dust Seal

GM1339822

Courtesy of GENERAL MOTORS CORP.

Using the J 8092 (1) and the J 45863 (2), install the piston dust seal in the brake caliper. See Special Tools .

Fig 6: View Of Bleeder Valve Cap

GM800798

Courtesy of GENERAL MOTORS CORP.

NOTE: Refer to Fastener Notice .

Install the bleeder valve in the brake caliper housing.
Tighten: Tighten the bleeder valve to 19 N.m (14 lb ft).
Install bleeder valve cap.