FixVault

Transfer Case Disassembled View

Fig 1: Identifying Transfer Case Components
GM822247Courtesy of GENERAL MOTORS CORP.
Callout Component Name
1 Adapter Stud
2 Front Case Half
3 Location Pin
3 Location Pin
4 Fuel Line Bracket
5 Vehicle Speed Sensor O-Ring Seal
6 Vehicle Speed Sensor
7 Rear Output Shaft Seal
8 Fill Plug
9 Shift Detent Lever Seal
10 Encoder Motor
11 Encoder Motor Bolt
12 Encoder Motor Bracket Bolt
13 Case Half Bolt
14 Wiring Harness Bracket
15 Drain Plug
16 Rear Case Half
17 Magnet
18 Front Output Shaft Seal
19 Vent
20 Input Shaft Seal
Fig 2: Identifying Internal Components
GM2034381Courtesy of GENERAL MOTORS CORP.
Callout Component Name
1 Input Gear Bearing
2 Annulus Gear
3 Annulus Gear Retaining Ring
4 High/Low Planetary Carrier Assembly
5 Mainshaft Front Support Bearing
6 High/Low Range Sleeve
7 High/Low Range Shift Fork Assembly
8 Shift Fork Shaft
9 Input Gear Thrust Washer
10 Mainshaft
11 Oil Pump
12 Oil Pump Hose Clamp
13 Oil Pump Hose
14 Oil Pump Screen
15 Upper Center Bearing Support Thrust Washer
16 Bearing
17 Snap Ring
18 Center Bearing Support
19 Lower Center Support Bearing Thrust Washer
20 Shift Detent Lever Cam
21 Shift Detent Lever Shaft Spring
22 Shift Detent Lever Shaft Sleeve
23 Shift Detent Lever Shaft
24 Inner Lockup Hub
25 Lockup Shift Assembly
26 Shift Fork Shaft Spring
27 Lockup Shift Fork
28 Drive Sprocket Thrust Washer
29 Drive Sprocket Bushing
30 Drive Sprocket
31 Drive Chain
32 Front Sun Gear
33 Planetary Differential Assembly
34 Rear Output Shaft Thrust Washer
35 Rear Sun Gear
36 Mainshaft Rear Support Bushing
37 Rear Output Shaft
38 Rear Output Shaft Bearing Outer Retaining Ring
39 Rear Output Shaft Bearing
40 Rear Output Shaft Bearing Retaining Ring
41 Speed Reluctor Wheel
42 Front Output Shaft Front Bearing
43 Front Output Shaft
44 Front Output Shaft Cup Plug
45 Driven Gear
46 Front Output Shaft Rear Bearing