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Radiator Cap Pressure Test

  1. Use an adapter to attach the cap to the tester.
  2. Increase the pressure until the gauge stops moving.

    Main valve opening pressure : 107.9kPa+/-14.7kPa (1.1 +/- 0.15 kg/cm2 , 15.64 +/- 2.13)

    Main valve closing pressure : 83.4 kPa (0.85 kg/cm2 , 12.1 psi)

  3. Check that the pressure level is maintained at or above the limit.
  4. Replace the radiator cap if the reading does not remain at or above the limit.
    NOTE: Be sure that the cap is clean before testing, since rust or other foreign material on the cap seal will cause an incorrect reading.
Fig 1: Pressure Testing Radiator Cap
G00789955Courtesy of HYUNDAI MOTOR CO.